Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Quality evaluation of fine blanking shear surface and influence on edge formability
Authors: Wang Xueting1  Han Fei1  Zhuang Xincun2 
Unit: 1.Central Research Institute Baoshan Iron & Steel Co.  Ltd.  Shanghai 201900  China 2.Institute of Forming Technology & Equipment  School of Materials Science and Engineering  Shanghai Jiao Tong University  Shanghai 200030  China 
KeyWords: fine blanking ratio of bright band hole expansion edge formability damage 
ClassificationCode:TG386
year,vol(issue):pagenumber:2025,50(5):113-119
Abstract:

In order to investigate the influence of fine blanking shear surface quality on edge formability, the fine blanking shear surface quality and hole expansion performance of three materials,namely 16MnCr5 steel, C20E steel and C35R steel, under different blanking clearances were investigated. The results show that as the fine blanking clearance increases, the proportion of bright band on the fine blanking shear surface of the three materials gradually decreases, and the corresponding limit hole expansion rate of the hole expansion specimens also gradually decreases. Compared with the hole expansion specimens processed by fine blanking, ordinary blanking and milling processes, it is found that the proportion of bright band on the shear surface of ordinary blanking is much lower than that of fine blanking, but its limit hole expansion ratio is close to that of the hole expansion specimens by fine blanking with a blanking clearance of 0.1 mm. When the proportion of bright band is 100%, the limit hole expansion rate obtained by milling process is 2.3-8.8 times that of the fine blanking process. This indicates that there is no linear relationship between the proportion of bright band on the shear surface and the hole expansion performance of the material, and the material damage caused by material separation during the blanking process is the key factor affecting the edge formability of the material. The changes in the limit hole expansion ratio of the hole expansion specimens by fine blanking after the burr direction is changed and the counter force is increased are experimentally tested. The results show that compared with the reduction in damage value caused by the increase in hydrostatic stress, the change in burr direction has a more significant effect on the improvement of the limit hole expansion rate. The research indicates that reducing the blanking clearance or increasing the hydrostatic stress in the shear zone can effectively enhance the proportion of bright band on the shear surface, but the increase in the proportion of bright band has limited improvement to the edge formability of the material, and reducing the cumulative edge damage during the stamping process is an effective measure to mitigate the risk of edge cracking.

Funds:
AuthorIntro:
作者简介:王雪听(1988-),男,硕士,工程师,E-mail:wangxueting@baosteel.com
Reference:


[1]黄毅宏,黎厚芳,简智彪. 精冲工艺及其机理探讨
[J]. 中国机械工程, 1994, 5(5):57-59.


 

Huang Y H, Li H F, Jian Z B. A study on the fine blanking process and its mechanism
[J]. China Mechanical Engineering, 1994, 5(5):57-59.

 


[2]黄涛. 精冲分离过程的数值模拟与质量控制
[D]. 武汉: 武汉理工大学, 2006.

 

Huang T. Numerical Simulation and Quality Control to Fine Blanking Processes
[D]. Wuhan:Wuhan University of Technology, 2006.

 


[3]关欣,沈伟财,向华,等. 精冲钢半冲特征连接强度实验研究
[J].锻压技术,2023,48(8):66-71,124.

 

Guan X,Shen W C,Xiang H,et al. Experimental investigation on connection strength of half-blanking feature for fine-blanking steel
[J]. Forging & Stamping Technology,2023,48(8):66-71,124.

 


[4]Yoon J I, Jung J, Joo S H, et al. Correlation between fracture toughness and stretch-flangeability of advanced high strength steels
[J]. Materials Letters, 2016,180: 322-326.

 


[5]李涛,韩龙帅,郑学斌,等. 高强钢边部开裂影响因素研究
[J]. 塑性工程学报, 2017, 24(4):173-177.

 

Li T,Han L S,Zheng X B,et al.Influence of factors on edge crack of high strength steel
[J]. Journal of Plasticity Engineering,2017,24 (4): 173-177.

 


[6]郑欢, 吴彦骏, 刁可山, 等. 边部冲裁对双相钢拉伸性能影响的实验研究
[J]. 上海交通大学学报, 2014, 48(3):405-411.

 

Zheng H, Wu Y J, Diao K S, et al. Experimental investigation of the influence of sheared edge on tensile properties of dual phase steel
[J]. Journal of Shanghai Jiaotong University,2014,48(3):405-411.

 


[7]李永好. 多种超高强度钢板冲裁质量评估及边缘成形性能的比较研究
[D]. 上海: 上海交通大学, 2019.

 

Li Y H. Research on the Evaluation of Shearing Edge Quality and Edge Formability for Various Ultra High Strength Steels
[D]. Shanghai: Journal of Shanghai Jiaotong University, 2019.

 


[8]周明. 剪切边质量对高强钢拉伸性能与断裂模式影响的实验研究
[D]. 上海: 上海交通大学, 2018.

 

Zhou M. Experimental Investigation on the Influence of Edge Quality on Tensile Property and Fracture Modes of High Strength Steel
[D]. Shanghai: Journal of Shanghai Jiaotong University, 2018.

 


[9]Dykeman J, Malcolm S, Yan B, et al. Characterization of Edge fracture in various types of advanced high strength steel
[R]. SAE Technical Paper, 2011.

 


[10]王雪听,牛超. 基于半球凸模试验的高强钢边部成形性敏感度分析
[J]. 模具工业, 2021, 47(3):61-65.

 

Wang X T, Niu C. Analysis on high-strength steel edge forming sensitivity based on hemispherical punch test
[J]. Die & Mould Industry, 2021, 47(3):61-65.

 


[11]Chang Y, Han S, Li X D, et al. Effects of different cutting processes on characteristics of cut damage for the third-generation automobile medium-Mn steel
[J]. Steel Research International, 2018, 89(9): 1700375.

 


[12]Levy B S, Gibbs M, Van Tyne C J. Failure during sheared edge stretching of dual-phase steels
[J]. Metallurgical and Materials Transactions A, 2013, 44:3635-3648.

 


[13]Cho W, Jeong B S, Jeong K, et al. New approach to hole-expansion ratio in complex phase and martensitic steels: Understanding the role of punching damage
[J]. Journal of Materials Research and Technology, 2023, 26:837-849.

 


[14]龚宇, Hua M, Uusitalo J, 等. 改善高强双相钢冲裁边部成形性能
[J]. 钢铁钒钛, 2016, 37(4):143-151.

 

Gong Y, Hua M, Uusitalo J, et al. Improving the sheared-edge formability of high strength dual-phase steel
[J]. Iron Steel Vanadium Titanium, 2016, 37(4): 143-151.

 


[15]Hofmann H, Mattissen D, Schaumann T W. Advanced cold rolled steels for automotive applications
[J]. Steel Research International, 2009, 80(1):22-28.

 


[16]Lesch C, Kwiaton N, Klose F B. Advanced high strength steels (AHSS) for automotive applications-tailored properties by smart microstructural adjustments
[J]. Steel Research International, 2017, 88(10):1700210.

 


[17]GB/T 24524—2021, 金属材料薄板和薄带扩孔试验方法
[S].

 

GB/T 24524—2021, Metallic materials—Sheet and strip—Hole expanding test
[S].

 


[18]李亚,牛超,连昌伟.切边工艺对高强钢成形性能与断裂模式影响的实验研究
[J].锻压技术,2024,49(6):110-115.

 

Li Y,Niu C,Lian C W. Experimental study on influence of cutting process on formability and fracture mode for high strength steel
[J]. Forging & Stamping Technology,2024,49(6):110-115.

 


[19]Mahalle G, Kotkunde N, Gupta A K, et al. An improved M-K model coupled with different ductile criteria for fracture limit predictions of Inconel 718 alloy
[J]. Journal of Materials Research and Technology, 2021, 11:1162-1174.

 

 


[20]Zi Y, Guo Q, Zheng Z X, et al. Study on formation of exit edge defects in the milling process by using the combined theory of the energy conservation and orthogonal cutting mechanism
[J]. Precision Engineering, 2024, 89:135-149.

 
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com