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Title:Research on roll bending process of integral mesh panel
Authors: Luo Tianlong Qian Yingping Chen Liang Wang Zihao 
Unit: (Hubei Key Laboratory of Modern Manufacturing Quality Engineering School of Mechanical Engineering  Hubei University of   Technology  Wuhan 430068 China) 
KeyWords: integral mesh panel  2219 aluminum alloy  roll bending forming quality mathematical model 
ClassificationCode:V461
year,vol(issue):pagenumber:2025,50(4):37-46
Abstract:

 Aiming at the problem of poor roll bending quality of integral mesh panel, the impact of different process parameters on the roll bending quality of 

 integral mesh panel was studied. Taking 2219 aluminum alloy as the research object, the mathematical model of press amount and roll bending radius was established based on the roll bending principle of integral mesh panel, and the error between the predicted and target radiuses is not more than 2.4%. Using ABAQUS software to establish a finite element model, for different friction forces, feeding speed and width-to-thickness ratio of rib, the simulation was conducted. The results show that with the increasing of friction forces and feeding speed, the roll bending quality of integral mesh panel decreases, with the increasing of width-to-thickness ratio of rib, the roll bending quality of integral mesh panel increases. Finally, the finite element model was experimentally verified, and a good fit between the experimental data and the finite element model is obtained, and the error between simulation and experiment is not more than 7.48%.
Aiming at the problem of poor roll bending quality of integral mesh panel, the impact of different process parameters on the roll bending quality of 
 integral mesh panel was studied. Taking 2219 aluminum alloy as the research object, the mathematical model of press amount and roll bending radius was established based on the roll bending principle of integral mesh panel, and the error between the predicted and target radiuses is not more than 2.4%. Using ABAQUS software to establish a finite element model, for different friction forces, feeding speed and width-to-thickness ratio of rib, the simulation was conducted. The results show that with the increasing of friction forces and feeding speed, the roll bending quality of integral mesh panel decreases, with the increasing of width-to-thickness ratio of rib, the roll bending quality of integral mesh panel increases. Finally, the finite element model was experimentally verified, and a good fit between the experimental data and the finite element model is obtained, and the error between simulation and experiment is not more than 7.48%.
 
Funds:
基金项目:湖北省厅重大专项(2020BAB037);湖北省技术创新专项(2022BEC022)
AuthorIntro:
作者简介:罗天龙(2000-),男,硕士研究生
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