Transactions of Materials and Heat Treatment

Title：Research on waterproof riveting for 5052 aluminum alloy sheet based on DEFORM

Authors： Wang Duanyi

Unit： School of Intelligence Manufacturing Jiangsu Vocational Institute of Architectural Technology

KeyWords： waterproof rivet 5052 aluminum alloy interlocking length residual thickness head penetration

ClassificationCode：TG386

year,vol(issue):pagenumber：2023,48(12):81-86

Abstract：

For the riveting forming of two layers of 5052 aluminum alloy sheets with the thickness of 1.5 mm in the battery pack of new energy vehicles, a new structural rivet was designed based on the waterproof requirement after riveting of sheets. Then, the sheet metal riveting forming process was simulated based on finite element software DEFORM-2D, and the simulation results were verified by installing the die and riveting equipment. The simulation results show that the simulation values of head penetration, residual thickness, interlocking length between rivet and upper plate, and interlocking length between lower plate and upper plate are 0.038, 0.210, 0.526 and 0.505 mm respectively. The relative errors between numerical simulation and experimental values are 7.89%, 7.14%, 6.08% and 12.67% respectively. Therefore, the reliability of DEFORM simulation applied to the riveting is verified by experiments. In addition, through simulation analysis it is known that the interlock length increases with the increasing of riveting speed and die installation width, while it decreases with the increasing of die installation depth.

Funds：

国家自然科学基金资助项目(11402235)

作者简介：王端义（1976-），男，硕士，教授，高级工程师 E-mail：519047033@qq.com

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