Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Research on stamping process and springback for corrugated plate based on servo press
Authors: Liu Jian1 2  Ding Mingming2  Shen Cheng2 3  Zhang Chenyang2 3  Lin Jian1 2 
Unit: 1.School of Mechanical Engineering  Ningxia University 2.School of Mechanical and Automotive Engineering  Zhejiang University of Water Resources and Hydropower 3.School of Mechanical Engineering  North China University of Water Resources and Electric Power 
KeyWords: corrugated plate  stamping  die design  orthogonal experiment  springback control 
ClassificationCode:TG386
year,vol(issue):pagenumber:2023,48(12):57-62
Abstract:

 The stamping process of corrugated plate and its springback control method were studied. Firstly, the process analysis of corrugated plate was carried out and its finite element model was established, and then the die structure was designed according to the simulation results. Finally, taking the springback angle as the evaluation index, based on orthogonal test, the influences of process parameters such as stamping speed, friction factor and punch fillet radius on the springback of corrugated plate were studied. The range analysis finds that the influencing order of various factors to the springback is as follows: punch fillet radius>stamping speed>friction factor. The best combination of process parameters is the punch fillet radius of 1.8 mm, the stamping speed of 4 mm·s-1 and the friction factor of 0.13. Through servo stamping test, it is found that the springback angle of corrugated plate is reduced from 2.64° to 1.53°. The results show that the used forming process analysis of corrugated plate is correct, the die structure design is reasonable, and the springback of corrugated plate is effectively reduced by optimizing the process parameters.

Funds:
浙江省重点研发计划项目(2020C01062)
AuthorIntro:
作者简介:刘健(1997-),男,硕士研究生 E-mail:3492607072@qq.com 通信作者:丁明明(1964-),男,硕士,教授 E-mail:dingliumingming@163.com
Reference:

 [1]上海核工程研究设计院. 一种压水堆蒸汽发生器干燥器用双钩波形板[P].中国:CN201510225440.1, 2015-08-12.


Shanghai Nuclear Engineering Research and Design Institute. A double-hook corrugated plate for steam generator dryer of pressurized water reactor[P]. China:CN201510225440.1, 2015-08-12.


[2]胡海朝,赵淑怡. 基于Dynaform的高强钢U形件回弹影响因素研究[J]. 模具工业,2022,48(4):1-5.


Hu H C, Zhao S Y. Research on influencing factors of springback of high strength steel U-shaped parts based on Dynaform [J]. Die & Mould Industry,2022,48(4):1-5.


[3]王佳坡,鲍梦媛,石宝东,. 先进金属材料制备成形与质量管控理论技术研究[J]. 塑性工程学报,2022,29(10):21-31.


Wang J P, Bao M Y, Shi B D, et al. Theoretical and technological research on fabrication and quality control of advanced metal materials [J]. Journal of Plasticity Engineering, 2022,29(10):21-31.


[4]李艳丽,魏继业,马亚鑫,.扫描速度对激光选区熔化成形304L不锈钢板材高温持久性能的影响[J].精密成形工程,2022,14(9):111-118.


Li Y L, Wei J Y, Ma Y X, et al. Effect of scanning speed on high temperature durability of 304L stainless steel sheet formed by laser selective melting [J]. Journal of Netshape Forming Engineering, 2022,14(9):111-118.


[5]GB/T 20878—2007, 不锈钢和耐热钢牌号及化学成分[S].


GB/T 20878—2007, Stainless and heat-resisting steels—Designation and chemical composition[S].


[6]GB/T 228.1—2021, 金属材料拉伸试验第1部分:室温试验方法[S].


GB/T 228.1—2021, Metallic materials—Tensile testing—Part 1: Method of test at room temperature[S].


[7]张慧妍,刘延辉,宣守强,. 基于Dynaform316L不锈钢拉深成形分析[J]. 模具工业,2021,47(9):1-5.


Zhang H Y, Liu Y H, Xuan S Q, et al. Analysis of deep drawing forming of 316L stainless steel based on Dynaform [J]. Die & Mould Industry,2021,47(9):1-5.


[8]王金荣,涂芬芬,冷志斌,. 基于DYNAFORM的折边机折弯回弹研究[J]. 锻压装备与制造技术,2021,56(1):93-97.


Wang J R, Tu F F, Leng Z B, et al. Research on springback of folding machine based on DYNAFORM [J]. China Metalforming Equipment & Manufacturing Technology,2021,56(1):93-97.


[9]韦钦洋. 钣金V形自由折弯回弹预测研究[D]. 长春:吉林大学,2021.


Wei Q Y. Research on Springback Prediction of Sheet Metal V-shaped Free Bending [D]. Changchun: Jilin University,2021.


[10]祝兴民,莫云霞,何清月,.一种中卡汽车纵梁折弯模具的研发应用[J].锻压装备与制造技术,2022,57(2):78-80.


Zhu X M, Mo Y X, He Q Y, et al. A bending mould research and development of auto longeron card application [J]. China Metabforming Equipment and Manufacturing Technology, 2022,57 (2): 78-80.


[11]孙庆东,张翔,张军,. 基于Dynaform和正交试验的汽车后备箱拉延工艺优化[J]. 现代制造工程,2022,(8):60-64.


Sun Q D, Zhang X, Zhang J, et al. Optimization of car trunk drawing process based on Dynaform and orthogonal test [J]. Modern Manufacturing Engineering, 2022, (8):60-64.


[12]张川,韩永松,陈卫林,. 航空零部件三维扫描与逆向建模[J]. 机械制造,2022,60(7):41-42,54.


Zhang C, Han Y S, Chen W L, et al. Aerospace parts 3D scanning and reverse modeling [J]. Machinery,2022,60(7):41-42,54.


(上接第47页)


[2]程学鹏.冷弯型钢残余应力分布的理论分析与有限元模拟[D]. 武汉: 武汉科技大学,2017.


Cheng X P. Theoretical Analysis and Finite Element Simulation of Residual Stress on Cold-formed Profiled Steel[D]. Wuhan: Wuhan University of Science and Technology,2017.


[3]牛丽丽.超高强度钢辊弯成形工艺变形机理分析[D].北京:北方工业大学, 2017.


Niu L L.The Deformation Mechanism Analysis of the Roll Forming Process for Ultra High Strength Steel[D]. Beijing: North China University of Technology, 2017.


[4]Paralikas J, Salonitis K, Chryssolouris G. Optimization of roll forming process parameters-A semi-empirical approach [J]. The International Journal of Advanced Manufacturing Technology, 2009, 47(9-12): 1041-1052.


[5]Bui Q V, Ponthot J P. Numerical simulation of cold roll-forming processes[J]. Journal of Materials Processing Technology, 2015202: 275-282.


[6]Safdarian R, Moslemi Naeini H. The effects of forming parameters on the cold roll forming of channel section[J]. Thin-Walled Structures,201592: 130-136.


[7]Matthias MonekePeter Groche. Counter measures to effectively reduce end flare [A]. International ESAFORM Conference on Material Forming[C]. Dublin2017.


[8]韩钧,肖爱达,王晓瑜,.高强度工程机械用钢LG700QT 的开发[J]. 辽宁科技大学学报, 2012,35(2):123-125.


Han J, Xiao A D, Wang X Y, et al. Development of high strength engineering machinery steel LG700QT [J]. Journal of University of Science and Technology Liaoning, 2012,35 (2): 123-125.


[9]小奈弘, 刘继英. 冷弯成形技术[M]. 北京:化学工业出版社, 2008.


奈弘ちかん, Liu J Y. Cold Bending Forming Technology [M].Beijing:Chemical Industry Press, 2008.


[10]Halmos G T.冷弯成形技术手册[M].刘继青,艾正青,.北京:化学工业出版社, 2008.


Halmos G T. Cold Bend Forming Technology Manual [M]. Translated by Liu J Q, Ai Z Q.Beijing: Chemical Industry Press, 2008.


[11]李湃.锂电池极片辊压过程轧制力模型研究[D].秦皇岛:燕山大学,2022.


Li P. Research on Rolling Force Model of Lithium Battery Pole Plate Rolling Process [D]. Qinhuangdao: Yanshan University, 2022.


[12]刘晓立.复杂截面超高强钢连续辊弯成型回弹预测与控制研究[D]. 北京: 北京科技大学,2018.


Liu X L. Research on Spring Back Prediction and Control Method of Complex Cross Sectional Ultra High Strength Steel in Cold Roll Forming [D]. Beijing: Beijing University of Science and Technology, 2018.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com