Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Influence of forging process on comprehensive mechanical properties for large-size 2219 aluminum alloy forging rings
Authors: Wang Bo Bian Yingshuai Yue Zhanguo Wang Ya′an  Guo Xiaomin Liu Jianlin Li Yan 
Unit: Xi′an Aviation Brake Technology Co. Ltd. 
KeyWords: 2219 aluminium alloy  forging process  mechanical property forging ratio forging rings 
ClassificationCode:TG319
year,vol(issue):pagenumber:2023,48(11):35-39
Abstract:

The large-size 2219 aluminium alloy forging rings (Φ690 mm×Φ448 mm×75 mm) was prepared by 1 t electro-hydraulic free forging hammer, and the different forging processes of 2219 aluminum alloy forging rings were studied. Then, the tangential, radial and axial mechanical properties of forging rings  at room temperature were detected, and the influences of total forging ratio on tensile strength, specified non-proportional extension strength and elongation of forging rings under different processes were analyzed. The results show that with the increasing of the total forging ratio, the tensile strengths in the tangential, radial and axial directions increase first and then become stable, and the specified non-proportional extension strength and elongation increase first and then decrease. Thus, appropriately increasing the total forging ratio is conducive to improve the comprehensive mechanical properties of forging rings. When the process scheme that the raw material was first processed by radial cross forging and then upsetting, punching, hole expansion and T6 state heat treatment was used, its total forging ratio is 9.8, the comprehensive mechanical properties of the prepared large-size 2219 aluminum alloy forging rings are optimal and far exceed the requirements in GJB 2057A—2018. 

Funds:
AuthorIntro:
作者简介:王博(1995-),男,硕士,工程师,E-mail:447641988@qq.com;通信作者:岳战国(1986-),男,硕士,高级工程师,E-mail:784244507@qq.com
Reference:

[1]刘春飞. 新一代运载火箭箱体材料的选择[J]. 航空制造技术, 2003, (2): 22-27.


Liu C F. Material selection for new-type launch vehicle tank [J]. Aeronautical Manufacturing Technology, 2003, (2): 22-27.

[2]海丰龙, 苏玉长, 廖思敏, 等. 微观组织对2A14铝合金轮毂力学性能和腐蚀性能的影响[J]. 有色金属工程, 2020, 10(8): 45-51.

Hai F L, Su Y C, Liao S M, et al.Effect of microstructure on mechanical and corrosion properties of 2A14 aluminum alloy wheels [J]. Nonferrous Metals Engineering, 2020, 10(8): 45-51.

[3]Kaibyshev R, Sitdikov O, Mazurina I, et al. Deformation behavior of a 2219 Al alloy[J]. Materials Science and Engineering:A, 2002, 334(1-2): 104-113.

[4]杨晓禹,高宝亭, 刚建伟, 等. 2219铝合金T87状态板材生产过程中的热处理工艺研究[J]. 轻合金加工技术, 2019, 47(6): 30-35.

Yang X Y, Gao B T, Gang J W, et al. Study on heat treatment technology of 2219-T87 aluminum alloy plate in production process [J]. Light Alloy Fabrication Technology, 2019, 47(6): 30-35.

[5]金淳, 黄亮, 李建军, 等. 不同热处理状态下成形速率对2219铝合金成形极限的影响[J].塑性工程学报, 2017, 24(1): 125-132.

Jin C, Huang L, Li J J, et al. Influence of forming rate on forming limit of 2219 aluminum alloy under different heat treatment conditions [J]. Journal of Plasticity Engineering, 2017, 24(1): 125-132.

[6]田荣臻, 王祝堂. 铝合金及其加工手册[M]. 长沙: 中南大学出版社, 2000.

Tian R Z, Wang Z T. Aluminum Alloy and Processing Manual [M]. Changsha: Central South University Press, 2000.[7]陈镇扬, 彭文飞, 牛波凯, 等. 超大型环形件用2219铝合金的热变形本构方程及热加工图[J]. 塑性工程学报, 2020, 27(4): 83-92.

Chen Z Y, Peng W F, Niu B K, et al. Hot deformation constitutive equation and hot processing map of 2219 aluminum alloy for super large rings [J]. Journal of Plasticity Engineering, 2020, 27(4): 83-92.

[8]马云龙, 陈送义, 王习锋, 等. 淬火水温对2219铝合金锻环组织和力学性能的影响[J]. 湖南大学学报:自然科学版, 2020, 47(8): 118-123.

Ma Y L, Chen S Y, Wang X F, et al. Effect of quenching water temperature on microstructure and mechanical property of 2219 aluminum alloy forging ring [J]. Journal of Hunan University:Natural Science Edition, 2020, 47(8): 118-123.

[9]王健, 卢雅琳, 周刚, 等. 热轧工艺对2219 铝合金组织和力学性能的影响[J]. 金属热处理, 2018, 43(10): 98-103.

Wang J, Lu Y L, Zhou G, et al. Effect of hot rolling on microstructure and mechanical properties of 2219 aluminum alloy [J]. Heat Treatment of Metals, 2018, 43(10): 98-103.

[10]姚梦, 张文学, 马康, 等. 锻造工艺对2219铝合金焊接法兰组织与性能的影响[J]. 塑性工程学报, 2022, 29(4): 39-44.

Yao M, Zhang W X, Ma K, et al. Effect of forging process on microstructure and properties of 2219 aluminum alloy welded flange [J]. Journal of Plasticity Engineering, 2022, 29(4): 39-44.

[11]GB/T 3190—2020,变形铝及铝合金化学成分[S].

GB/T 3190—2020, Chemical composition of wrought aluminium and aluminium alloys [S].

[12]GB/T 228.1—2021,金属材料拉伸试验第1部分:室温试验方法[S].

GB/T 228.1—2021,Metallic materials—Tensile testing—Part 1:Method of test at room temperature [S].

[13]洪慎章, 李名绕. 锻造技术速查手册[M]. 北京:机械工业出版社, 2015.

Hong S Z, Li M R. Quick Reference Manual for Forging Techniques [M]. Beijing:China Machine Press, 2015.

[14]中国机械工程学会塑性工程分会. 锻压手册 第1卷:锻造 [M]. 3版. 北京:机械工业出版社, 2008.

China Society for Technology of Plasticity, CMES. Forging Handbook Volume 1:Forging [M]. 3rd Edition. Beijing:China Machine Press, 2008.

[15]GJB 2057A—2018, 航天用2219铝合金锻件规范[S].

GJB 2057A—2018, Specification for aluminium alloy 2219 forgings for aerospace [S].

[16]邹杰, 彭文飞, 陈镇扬. 大型环形件用2219铝合金的动态再结晶行为[J]. 机械工程材料, 2021, 45(8): 37-44.

Zou J, Peng W F, Chen Z Y. Dynamic recrystallization behavior of 2219 aluminum alloy for large-scale rings [J]. Materials for Mechanical Engineering, 2021, 45(8): 37-44.

[17]周鹏, 信瑞山, 邱垚, 等. 大型锻件内部孔隙性缺陷变化对冲击性能的影响[J]. 大型铸锻件, 2021, (3): 15-18.

Zhou P, Xin R S, Qiu Y, et al. Influence of internal porosity defect variation on impact properties of large forgings [J]. Heavy Casting and Forging, 2021, (3): 15-18.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com