Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Stamping process optimization on automobile stainless steel plate based on scoring function
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG386.2
year,vol(issue):pagenumber:2023,48(9):56-63
Abstract:

 For a stainless steel plate for automobile, considering the problems of production efficiency and cost, a stamping process of one-die producing two-piece was designed, and in order to improve the forming quality and reduce the stamping force, the stamping process of stainless steel plate was studied by numerical simulation technology. Then, taking the minimum thickness, the maximum thickness and the maximum stamping force of plate as the inspection indexes, the scoring function was established, and the forming effects of integral blank holder with constant blank holder force, zonal blank holder with constant blank holder force and zonal blank holder with variable blank holder force were compared. The results show that the integral blank holder with constant blank holder force mode has a greater risk of cracking and wrinkling, and cannot obtain the plate that meets the size requirements, while the zonal blank holder mode can effectively avoid the risk of cracking and wrinkling, and the variable blank holder force loading mode is better which requires a smaller stamping force in the forming. Finally, the forming test of stainless steel plate was carried out by using zonal blank holder with variable blank holder force mode, and the plate without defects such as cracking and wrinkling was obtained to verify the effectiveness of the process. 

Funds:
AuthorIntro:
作者简介:王亚(1981-),男,学士,讲师 E-mail:wangya198102@163.com
Reference:

 [1]郑家贤. 冲压工艺与模具设计实用技术[M]. 北京:机械工业出版社, 2005.


Zheng J X. Practical Technology of Stamping Process and Die Design[M]. Beijing: China Machine Press, 2005.

[2]于晓飞,刘鹏,薛仁杰,等.冷轧双相钢HC420/780DP冲压开裂原因分析及改进[J].塑性工程学报,2021,28(4):98-104.

Yu X F, Liu P, Xue R J, et al. Analysis and improvement of stamping cracking reason for coldrolled dualphase steel HC420/780DP[J]. Journal of Plasticity Engineering, 2021, 28(4):98-104.

[3]李锐,孟亮.基于Deform和正交试验的汽车轮毂盖板冲压工艺参数优化[J].制造技术与机床,2021,(8):147-150.

Li R,Meng L. Optimization of stamping process parameters for automobile hub cover plate based on deform and orthogonal test[J]. Manufacturing Technology & Machine Tool, 2021, (8):147-150.

[4]杨程,陈林,彭迎娇,等.台阶盒形件起皱和开裂改善[J].精密成形工程,2022,14(6):141-147.

Yang C, Chen L, Peng Y J, et al. Improvement of wrinkling and cracking for stepped box parts[J]. Journal of Netshape Forming Engineering, 2022, 14(6):141-147.

[5]谢晖,张敏,王诗恩,等.基于变间隙压边的铝板冲压成形工艺优化[J].热加工工艺,2016,45(3):113-116,120.

Xie H, Zhang M, Wang S E, et al. Process optimization of aluminum alloy sheet stamping forming based on variable gap blank holder[J]. Hot Working Technology, 2016, 45(3):113-116, 120.

[6]高双明,矫阿娇,崔礼春.某轿车后门内板冲压工艺及整形模具结构优化[J].锻压技术,2021,46(1):65-69.

Gao S M, Jiao A J, Cui L C. Stamping process and structure optimization of sizing die for inner panel of a car rear door[J]. Forging & Stamping Technology, 2021, 46(1):65-69.

[7]王康康,陈泽中,江楠森,等.基于GABP的汽车行李箱盖内板冲压成形工艺优化[J].塑性工程学报,2021,28(9):28-34.

Wang K K, Chen Z Z, Jiang N S, et al. Process optimization of stamping forming for inner panel of car trunk lid based on GABP[J]. Journal of Plasticity Engineering, 2021, 28(9):28-34.

[8]付泽民,乔涛涛,张锁怀,等.基于变压边力的方盒形工件拉深工艺研究[J].热加工工艺,2020,49(3):106-109.

Fu Z M, Qiao T T, Zhang S H, et al. Study on drawing process of square box workpiece based on variable blank holder force[J]. Hot Working Technology, 2020, 49(3):106-109.

[9]刘晓晶,刘翠红,王欣,等.车门外板分区变压边力充液拉深数值模拟研究[J].热加工工艺,2016,45(23):146-149.

Liu X J, Liu C H, Wang X, et al. Numerical simulation study on divided region variable blank holder force of automobile outdoor in hydrodynamic deep drawing[J]. Hot Working Technology, 2016, 45(23):146-149.

[10]蒋磊,张雄飞,王龙,等.基于变压边力的侧围外板成形研究[J].精密成形工程,2020,12(6):157-163.

Jiang L, Zhang X F, Wang L, et al. Forming of side outer panel based on variable blank holder force[J]. Journal of Netshape Forming Engineering, 2020, 12(6):157-163.

[11]陈炜.冲压工艺与模具设计[M].北京:科学出版社, 2015. 

Chen W. Stamping Process and Die Design[M]. Beijing: Science Press, 2015.

[12]王雷刚,孙昊,庄晓伟,等.爪极锻造工艺参数多目标优化[J].机械设计与制造,2017,(9):201-203.

Wang L G, Sun H, Zhuang X W, et al. Multiobjective optimization of claw pole forging process parameters[J]. Machinery Design & Manufacture, 2017, (9):201-203.

[13]陈燕,蔡伟亮,蔡一蓝.基于CAE与正交试验的多指标注塑成型工艺参数优化[J].工程塑料应用,2010,38(4):36-38.

Chen Y, Cai W L, Cai Y L. Optimization of multiindex injection parameters based on CAE and orthogonal test[J]. Engineering Plastics Application, 2010, 38(4):36-38.

[14]董奇,金飞翔,秦强,等.基于正交试验齿圈座热锻成形工艺优化[J].塑性工程学报,2021,28(8):18-22.

Dong Q, Jin F X, Qin Q, et al. Optimization of hot forging forming process based on orthogonal test for gear ring seat[J]. Journal of Plasticity Engineering, 2021, 28(8):18-22.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com