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Title:Control effect of hydro-forging on springback for advance high-strength steel bending tube component
Authors: Lin Caiyuan1  Jian Hanming1  Kou Hantao1  Song Ke1  Feng Sule1  Zhao Yaobang1  Sun Lei2  Chu Guannan2 
Unit: 1. Shanghai Aerospace Research Institute of Precision Machinery   2. School of Materials Science and Engineering  Harbin Institute of Technology(Weihai) 
KeyWords: hydro-forging  advance high-strength steels  bending  tube component  springback control  critical compression amount 
ClassificationCode:TG376
year,vol(issue):pagenumber:2023,48(5):117-122
Abstract:

  In order to overcome the problem of advance high-strength steel (AHSS) bending tube component with serious springback defect, a new method to control the springback of such parts by hydro-forging process was proposed. Its mechanical principle was to apply a certain amount of compression along the circumferential direction for the bending tube through the clamping motion of upper die (perpendicular to the bending axis) to lead the plastic deformation and subsequent yield of circumferential material, so that the inner and outer axial bending stresses were all transformed into the axial compressive stress, that leaded to eliminate the axial stress difference between the compressive stress on inner layers and the tensile stress on outer layers which caused by bending, so reaching the purpose of basically eliminating springback. This is contrary to the mechanical principle of the stretch bending method. Finite element analysis and experimental verification were adopted to reveal the mechanical mechanism of controlling tube component bending springback by hydro-forging. The research results show that, the bending springback amount decreases with the increasing of the compression amount of tube, and there is a certain critical compression amount. For AHSS with the tensile strengths of 600 and 800 MPa respectively, the springback amount could be reduced by more than 95% by this method. 

Funds:
国家自然科学基金资助项目(U1937205);山东省重大科技创新工程(2020CXGC010303)
AuthorIntro:
作者简介:林才渊(1994-),男,博士,中级工程师,E-mail:lcyhiter@163.com;通信作者:初冠南(1979-),男,博士,教授,E-mail:chuguannan@hit.edu.cn
Reference:

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