Transactions of Materials and Heat Treatment

Title：Hydraulic deep drawing process with double-layer plate for 2024 aluminum alloy thin-walled saddle-shaped upper wall plate half-pipe part

Authors： Wei Lai Ma Jiangze Lang Lihui Zhang Sanmin Zhang Yanfeng

Unit： Logistic Affairs Department Shenyang University of Technology Tianjin Tianduan Aviation Technology Co. Ltd. Tianjin Tianduan Press Co. Ltd. School of Mechanical Engineering and Automation Beihang University

KeyWords： 2024 aluminum alloy double-layer plate hydraulic deep drawing bending liquid chamber pressure

ClassificationCode：TG386; V261.2+8

year,vol(issue):pagenumber：2022,47(11):130-136

Abstract：

In order to solve the problems of cracking, wrinkling and poor surface quality of an 2024 aluminum alloy thin-walled saddle-shaped upper wall plate half-pipe part for tail vertebra on a Chinese aircraft in the traditional drop pressure and stretching, the hydraulic deep drawing process was adopted, and considering that the saddle-shaped ridge line of the upper wall plate half-pipe part for tail vertebra caused local instability during the forming process, the problem of material flow at the end of part was solved with the aid of the double-layer plate auxiliary forming idea. Then, the finite element model was established by finite element software, and the hydraulic deep drawing process with double-layer plate for 2024 aluminum alloy thin-walled saddle-shaped upper wall plate half-pipe skin part for tail vertebra was simulated numerically. Furthermore, through the simulation analysis, combined with the requirements of auxiliary sheet in the process of double-layer plate hydraulic deep drawing, the yield strength range of auxiliary plate was determined, and according to the deformation ability of materials and the structural shape of part, the maximum liguid chamber pressure of liquid filling was optimized. The optimal simulation results show that the yield strength of the auxiliary plate should be above 174 MPa, and the maximum liquid chamber pressure is 15 MPa. Finally, the simulation results are verified by experiments, and the qualified saddle-shaped upper wall plate half-pipe parts for tail vertebra are produced, which provides a set of process methods in line with industrial production requirement and has great reference significance for the forming of such shaped parts.

Funds：

作者简介：魏来（1980-），男，学士，工程师，E-mail：28775147@qq.com；通信作者：马江泽（1989-），男，硕士，工程师，E-mail：445791011@qq.com

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