Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Hot forging process on superalloy GH4169 bolt
Authors: Fang Jun1 Wu Min1 Zhang Tao2 Zhang Shaohang2 Tao Yue1 Liu Jinlong1 Jin Kai3 
Unit: 1. Anhui Tianhang Mechanical & Electrical Co. Ltd. 2.College of Mechanical and Electronic Engineering Nanjing University of Aeromautics and Astronautics 3. State-owned Wuhu Machinery Factory 
KeyWords: superalloy GH4169  hot forging  single-pass  multi-pass  forging pressure  strain uniformity 
ClassificationCode:
year,vol(issue):pagenumber:2022,47(3):8-22
Abstract:

 The hot forging process of superalloy has the characteristics of thermal-mechanical coupling and multi-parameter interaction, and the distribution and evolution of temperature field and stress-strain field are complex. It is necessary to obtain optimal process parameters by numerical analysis before the test. Therefore, for superalloy GH4169 bolt, the single-pass and multi-pass hot forging processes of bolt were compared and analyzed, and the influence laws of process parameters such as initial hot forging temperature for head, pressing rate, friction coefficient, heat transfer coefficient and die pre-heating temperature on hot forging pressure and strain uniformity of forgings were studied. The results show that the target bolt part cannot be formed by the single-pass hot forging, and the multi-pass hot forging is required. The hot forging pressure decreases with the increasing of initial hot forging temperature for head and increases with the increasing of friction coefficient and pressing rate. The strain uniformity is better when the initial hot forging temperature of head is higher or the friction coefficient is smaller. Finally, the optimized process parameters of hot forging for superalloy GH4169 bolt were obtained, and the parts with excellent performance were obtained through hot forging test.

Funds:
江苏省自然科学基金资助项目(BK20170785)
AuthorIntro:
作者简介:方军(1975-),男,学士,高级工程师 E-mail:fangjun1212@sohu.com 通信作者:张涛(1989-),男,博士,讲师 E-mail:297zhangtao@nuaa.edu.cn
Reference:

 [1]李倩云, 侯志伟.中国高温合金GH4169研究现状及发展趋势[J].工程技术与管理,2017,351:268-269


 


Li Q Y, Hou Z W. Research status and development trend of superalloy GH4169 in china [J]. Engineering Technology and Management 2017,351: 268-269


 


[2]吴傲宗, 陆长青,尹松森,.半闭式模锻工艺的研究与应用[J].锻造与冲压,2020,(3):24-27.


 


Wu A Z, Lu C Q, Yin S S, et al. Research and application of semi closed die forging process [J]. Forging & Metalforming, 2020, (3): 24-27.


 


[3]付利国, 朱雨生,赵彦营, .TA15合金的高强螺栓模锻成型工艺[J].中国有色金属学报,2010,20(S1):717-721.


 


Fu L G, Zhu Y S, Zhao Y Y, et al. Die forging process of high strength bolt of TA15 alloy [J]. The Chinese Journal of Nonferrous Metals, 2010,20 (S1): 717-721.


 


[4]Jin Y, Zhao J, Zhang C, et al. Research on neural network prediction of multidirectional forging microstructure evolution of GH4169 superalloy[J]. Journal of Materials Engineering and Performance, 2021, 30(8):2708-2719.


 


[5]李荣斌, 姚枚, 刘文昌,.冷轧对 GH4169 合金组织与性能的影响[J].金属热处理,2002,27(7):12-15.


 


Li R B, Yao M, Liu W C, et al. Effect of cold rolling on microstructure and properties of GH4169 alloy [J]. Heat Treatment of Metals, 2002,27 (7): 12-15.


 


[6]杜昱青, 陈学文, 连婷婷, . 基于数值模拟的钢珠套螺杆多工位冷锻工艺优化[J]. 锻压技术, 2020,45(9): 22-28.


 


Du Y Q, Chen X W, Lian T T, et al. Numerical simulation based optimization of multi-station cold forging process for ball-jacketed screws[J]. Forging & Stamping Technology, 2020,45(9): 22-28.


 


[7]汤涛, 王熔. GH4169合金十二角头螺栓热镦成形数值仿真及参数优化[J]. 锻压技术,2021,46(12):20-26.


 


Tang T, Wang R. Numerical simulation and parameter optimization on hot upsetting for GH4169 alloy dodecagonal head bolt [J]. Forging & Stamping Technology2021,46(12):20-26.


 


[8]孙志仁, 孔德磊,雷丽萍. 大型轴类锻件典型锻造工艺微观组织模拟[J]. 锻压技术,2021,46(6):33-40.


 


Sun Z R, Kong D L, Lei L P. Microstructure simulation of typical forging process of large shaft forgings[J]. Forging & Stamping Technology, 2021, 46(6):33-40.


 


[9]王冠强, 陈明松, 蔺永诚,. GH4169合金锻造混晶组织的均匀细化机制与工艺[J]. 精密成形工程, 2021, 13(1):78-83.


 


Wang G Q, Chen M S, Lin Y C, et al. Uniformly refining mechanism and technology of mixed-grain for forged GH4169 superalloy[J]. Journal of Netshape Forming Engineering, 2021, 13(1):78-83.


 


[10]黄明星, 汪大成,罗希,.GH4169合金小余量小尺寸静子叶片锻造工艺及显微组织控制[J].锻压技术,2020,45(1):41-46.


 


Huang M X, Wang D C, Luo X, et al. Forging process and microstructure control for alloy GH4169 stator blade with little allowance and small size [J]. Forging & Stamping Technology, 2020,45(1):41-46.


 


[11]吴白伟, 刘东,杨艳慧,.对击锤上GH4169合金盘件锻造过程数值模拟[J].热加工工艺,2011,40(17):102-105.


 


Wu B W, Liu D, Yang Y H, et al. Numerical simulation of forging process of GH4169 alloy disk on hammer [J]. Hot Working Technology, 2011,40 (17): 102-105.


 


[12]刘江, 徐皓. 基于Deform-3D的长杆类汽车转向节锻模设计及锻造工艺生产验证[J]. 锻压技术,2021,46(2):9-13.


 


Liu J, Xu H. Design on forging mold and production verification of forging process for automobile steering knuckle with long rod based on Deform-3D [J]. Forging & Stamping Technology2021,46(2):9-13.


 


[13]高亚男, 鲍远通.热镦工艺对不锈钢/碳钢复合螺栓成形过程的影响[J].中国金属通报,2018,(5):166-167.


 


Gao Y N, Bao Y T. Influence of hot upsetting process on forming process of stainless steel/carbon steel composite bolt [J]. China Metal Bulletin, 2018,(5): 166-167.


 


[14]赵毅, 刘淑梅, 何文涛, . 汽车转向节热锻工艺分析及模具结构优化设计[J]. 精密成形工程, 2016, 8(3): 40-44.


 


Zhao Y, Liu S M, He W T, et al. Automobile steering knuckle hot forging process analysis and optimized design of die structure[J]. Journal of Netshape Forming Engineering, 2016, 8(3): 40-44.


 


[15]王以华. 锻模设计技术及实例[M].北京:机械工业出版社,2009.


 


Wang Y H. Forging Die Design Technology and Examples[M]. BeijingChina Machine Press, 2009.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com