Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Simulation analysis of forging for bowl head hanging plate hardware based on finite element method
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG136.2
year,vol(issue):pagenumber:2021,46(10):31-37
Abstract:

 In the field of transmission line engineering, the forging process of bowl head hanging plate hardware often directly affects its key mechanical properties, and the research on the forging process of bowl head hanging plate hardware has important practical significance for improving its key mechanical properties. Therefore, the simulation analysis of forging process for typical bowl head hanging plate hardware was realized based on software DEFORM, and the model construction and finite element analysis of bowl head hanging plate hardware were completed by software DEFORM. Furthermore, the forging processes of WS-32110 bowl head hanging plate hardwares for 35 steel and 35CrMo steel were simulated respectively, and the metal flow condition in the blank forming process, residual stress distribution of forgings and mold wear condition were analyzed to determine the influences of different materials on the forging process. The research results show that it is helpful to master the specific forging process of bowl head hanging plate hardware, and in response to the problems, the suggestions for improvement are put forward to provide reference and reference for relevant technicians. 

Funds:
国网江西省电力有限公司科技项目(521820180015)
AuthorIntro:
作者简介:邓静伟(1982-),男,博士,高级工程师 E-mail:jwdeng@alum.imr.ac.cn
Reference:

 [1]朱弘钊, 李勇杰,王建, 等.沙漠区域输电线路连接金具磨损性能试验及磨损趋势预测[J].电瓷避雷器,2017,(4):152-156.


Zhu H Z, Li Y J, Wang J, et al. Performance experiment and trend prediction on abrasion of link hardware in transmission lines of desert areas[J]. Insulators and Surge Arresters,2017,(4):152-156.

[2]李帆, 李阳林,邹建章, 等.四分裂导线连接金具烧损原因分析与防范[J].江西电力,2016,40(12):15-17,25.

Li F, Li Y L, Zou J Z, et al. Cause analysis and prevention of burning damage of four-split conductor connection fittings[J]. Jiangxi Electric Power, 2016, 40(12):15-17,25.

[3]王笑瑜. 基于ANSYS Workbench的关键连接金具力学载荷分析[J].中国金属通报,2017,(12):67-68.

Wang X Y. Mechanical load analysis of key connecting fittings based on ANSYS Workbench[J]. China Metal Bulletin, 2017,(12):67-68.

[4]李阳林, 周龙武,张宇, 等.双分裂导线连接金具异常发热原因分析与研究[J].中国电力,2016,49(5):35-38,48.

Li Y L, Zhou L W. Zhang Y, et al. Analysis on the abnormal heating of the link fittings for double-bundled conductors[J]. Electric Power, 2016, 49(5):35-38,48.

[5]张龙祥, 高义斌,胡兰青.架空线路相间间隔棒连接金具联板断裂分析[J].铸造,2014,63(6):604-607.

Zhang L X, Gao Y B, Hu L Q. Fracture analysis for associated plate of interphase spacer linking hardware of overhead line[J]. China Foundry, 2014, 63(6):604-607.

[6]孙澎. 500 kV架空线路相间间隔棒失效原因分析[J].铸造技术,2016,37(3):470-471.

Sun P. Failure analysis on interphase spacer of 500 kV overhead line[J]. Foundry Technology, 2016, 37(3):470-471.

[7]谢亿, 陈军君,牟申周, 等.电网铸铝件典型失效形式[J].铸造技术,2012,33(4):423-425.

Xie Y, Chen J J, Mou S Z, et al. Typical failure mode of aluminum parts in power grid[J]. Foundry Technology, 2012, 33(4):423-425.

[8]牛海军, 司佳钧,刘胜春, 等.铝合金芯铝绞线耐张线夹研制与压接性能分析[J].中国电机工程学报,2015,35(S1):249-254.

Niu H J, Si J J, Liu S C, et al. Research & development of strain clamp of aluminum twisted line of aluminum alloy core and analysis of compression joint performance[J]. Proceedings of the CSEE, 2015, 35(S1):249-254.

[9]牛海军, 司佳钧,朱宽军, 等.表面处理对金具耐磨特性影响研究[J].铸造技术,2019,40(2):225-228.

Niu H J, Si J J, Zhu K J, et al. Effect of surface treatment on wear resistance of steel fittings[J]. Foundry Technology, 2019, 40(2):225-228.

[10]阚海波, 吕兴龙,李伟华, 等.耐极寒OPGW金具锻造与热处理工艺性能研究[J].电力信息与通信技术,2019,17(8):63-69.

Kan H B, Lyu X L, Li W H, et al. Study on forging and heat treatment process performance of extremely cold resistant OPGW fittings[J]. Electric Power Information and Communication Technology, 2019, 17(8):63-69.

[11]代发明, 蒋欣,王凌旭, 等.回火温度对35CrMo钢显微组织和力学性能的影响[J].机械工程材料,2018,42(9):73-77.

Dai F M, Jiang X, Wang L X, et al. Effect of tempering temperature on microstructure and mechanical properties of 35CrMo steel[J]. Materials for Mechanical Engineering, 2018, 42(9):73-77.

[12]张晓, 周亚军,李政.35CrMo钢表面铁基激光熔覆层的组织和耐磨性能[J].机械工程材料,2020,44(2):55-59.

Zhang X, Zhou Y J, Li Z. Microstructure and wear resistance of iron-based laser cladding layer on surface of 35CrMo steel[J]. Materials for Mechanical Engineering, 2020, 44(2):55-59.

[13]翟继强. 车轮锻造过程数值模拟及锻造模具CAD系统[D].济南:山东大学,2012.

Zhai J Q. The Numerical Simulation of Forging Process and the CAD System for Forging Dies of Railway Wheel[D]. Jinan: Shandong University,2012.

[14]胡艳娟, 王占礼,朱丹.基于DEFORM-3D的金属铣削过程仿真研究[J].制造技术与机床,2014,(1):94-99.

Hu Y J, Wang Z L, Zhu D. Machining simulation during metal milling based on DEFORM-3D[J]. Manufacturing Technology & Machine Tool, 2014, (1):94-99.

[15]杨开彬, 时乐智,程林.挤压锻造工艺对金属锻件组织及性能的影响[J].世界有色金属,2017,(20):238-239.

Yang K B, Shi L Z, Cheng L. The influence of forging process on the organization and performance of metal forging[J]. World Nonferrous Metals, 2017,(20):238-239.

[16]邢小颖, 汤彬, 徐江波, 等.铸造合金流动性测定试验与研究[J].设备管理与维修, 2018,17:109-110.

Xing X Y, Tang B, Xu J B, et al. Test and research on casting alloy flow ability measurement[J].Plant Maintenance Engineering, 2018,17:109-110.

[17]GB/T 3077—2015,合金结构钢[S].

GB/T 3077—2015,Alloy structure steels [S].

[18]苗培壮, 胡成亮, 庄新村,等.金属温热成形模具磨损问题的研究进展[J].模具工业, 2013, (10):10-14.

Miao P Z, Hu C L, Zhuang X C, et al. Development on the wear of metal warm/hot forming dies[J]. Die & Mould Industry, 2013, (10):10-14.

[19]Archard J F. Wear Theory and Mechanism, in the ASME Wear Control Handbook[M].Edited by Peterson M B and WINER W O. New York:American Society of Mechanical Engineers,1980.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com