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Title:Multi-object optimization on hot stamping process for vehicle A-pillar reinforced plate by NSGA-II
Authors: Li Youtong  Chen Yiqing  Li Qinyi  Luo Qiang 
Unit: Guang′an Vocational & Technical College BYD Automobile Industry Co.  Ltd. 
KeyWords: hot stamping  A-pillar reinforced plate  response surface method  NSGA-II algorithm  Pareto frontier solutions 
ClassificationCode:TG386
year,vol(issue):pagenumber:2021,46(2):59-65
Abstract:
In order to improve the hot stamping quantity of vehicle A-pillar reinforced plate, the multi-object process optimization method was proposed by combining response surface method and NSGA-II algorithm, and taking the maximum thinning rate and the maximum thickening rate as the optimizing goals, the initial temperature of plate, the friction coefficient, the pressing forces of upper and lower dies etc. were selected as the optimizing parameters. Then, four-factor and three-level test was designed by Box-Behnken method, and the experimental simulation results were obtained by finite element software Autoform. Based on the second order response surface method, the nonlinear relationship between quality parameters and process parameters was fit, and the fitting accuracy of the response surface method was very high by the test of determination coefficient method. Furthermore, the optimization problem of parameters were transformed into the searching optimization problem by genetic coding, and Pareto frontier solutions of multi-object optimization were solved by NSGA-II algorithm. Taking one optimal scheme in Pareto solution set, the initial temperature is 947.25 ℃, the friction coefficient is 0.429, the pressing force of upper die is 3.06 MPa, and the pressing force of lower die is 1.05 MPa. The simulation and experiment verification show that after optimization the mean value of the maximum thinning rate for stamping part decreases by 6.79%, and the mean value of the maximum thickening rate decreases by 8.47%, which indicates that the quality of stamping part is improved obviously. Besides, the standard deviation of stamping part after optimization drops a bit, and it means that the quality consistency of stamping part improves a bit after optimization.
Funds:
教育部科技发展中心高校产学研创新基金(2018 A06035);广安市2019年市级科技创新重点基础研究项目(项目序号:20);2020年度广安市市级指导性科技计划项目(项目序号:01)
AuthorIntro:
李有通(1986-),男,学士,讲师,E-mail:859135985@qq.com
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