Transactions of Materials and Heat Treatment

Title：Simulation optimization on stamping workshop based on Plant Simulation

Authors： Fang He Lu Zhendong Su Biao Sun Xingwu

Unit： MMI Planning & Engineering Institute IX Co Ltd Beijing Digital Factory Technologies Co Ltd

KeyWords： stamping workshop Plant Simulation logistics simulation storage area logistics equipment

ClassificationCode：TP393

year,vol(issue):pagenumber：2020,45(12):85-89

Abstract：

For the stamping workshop of a domestic advanced passenger car factory, the production logistics process of the workshop was simulated by software Plant Simulation of Siemens, and the number of optimal logistics transfer equipment and the number of packing workers at the end of stamping production line under the premise of a given production plan were obtained. Then, the maximum production capacity of the stamping line was analyzed, and the planned warehouse areas of blank and stamping part were verified to meet the normal production requirements of the workshop. The simulation results show that the maximum production capacity of this stamping line reaches 150000 vehicles per year, at this time the stamping line load rate is about 90%, the number of packing workers at the end of stamping line is most suitable for 6-8, the number of transfer forklifts at the end of stamping line is preferably 3-5, the area of blank warehouse is about 900 m2 to meet the production needs, each kind of blank is stored in three or four layers at most, the area of stamping part warehouse is about 4100 m2 to meet the production needs of the welding workshop, at this time the production plan of one batch is stored in the stamping part warehouse. The simulation results are used to guide the actual production of the workshop and provide practical solutions for the problems such as the number of workers, the storage area and the number of logistics equipment in workshop management.

Funds：

中国第一汽车股份有限公司制造技术创新项目（KJ_2019_2_001-19002401）

方赫（1988-），男，硕士，工程师 E-mail：fanghe@cjxjycom

Reference：

［1］孙智超, 高长水.基于Plant Simulation的汽车生产线仿真技术研究
［J］.机械制造与自动化,2014,43(6):161-165.

Sun Z C, Gao C S.Simulation technology of automobile production line based on Plant Simulation
［J］. Machine Building & Automation,2014,43(6):161-165.

［2］黄丰, 莫易敏.整车制造厂冲压车间生产计划的仿真研究
［J］.武汉理工大学学报,2010,32(10):133-135.

Huang F, Mo Y M. Simulation of press shop production plan in small car factory
［J］. Journal of Wuhan University of Technology,2010,32(10):133-135.

［3］马焕雯. 汽车制造冲压车间生产计划与生产调度的研究
［D］.武汉：武汉理工大学,2013.

Ma H W. Research on Product Planning and Scheduling of Automobile Manufacturing Press Shop
［D］. Wuhan: Wuhan University of Technology,2013.

［4］秦鹏, 方赫,杜庆辉,等.冲压车间数字化规划技术应用探索
［J］.锻造与冲压,2020，(14):18-21.

Qin P, Fang H, Du Q H, et al. Exploration on the application of digital planning technology in press shop
［J］. Forging & Metalforming, 2020，(14):18-21.

［5］郑楠, 岳磊.基于Plant Simulation的智能制造测试床仿真模型设计与应用
［J］.工程设计学报,2019,26(5):552-560.

Zheng N, Yue L. Design and application of simulation model of intelligent manufacturing test bed based on Plant Simulation
［J］. Chinese Journal of Engineering Design, 2019, 26(5):552-560.

［6］蔡军. SGMW冲压生产线生产平衡研究
［D］.南京：南京理工大学,2010.

Cai J. Research on Product Balance of SGMW Stamping Line
［D］. Nanjing: Nanjing University of Science & Technology,2010.

［7］曾益. 基于eMPlant的物流配送系统仿真的实现
［J］.中国水运：学术版,2007，(9):141-142.

Zeng Y. Realization of logistics distribution system simulation based on eMPlant
［J］. China Water Transport：Academic Version, 2007，(9):141-142.

［8］陈香莲, 胡惟璇.基于eMPlant的物流配送系统仿真
［J］.物流工程与管理,2015,37(6):93-94.

Chen X L, Hu W X. Simulation of logistics distribution system based on eMPlant
［J］. Logistics Engineering and Management,2015,37(6):93-94.

［9］陆振东, 方赫,孙兴武,等.集成的现代冲压综合技术探究
［J］.锻造与冲压,2020，(2):23-26.

Lu Z D, Fang H, Sun X W, et al. Research on integrated modern stamping comprehensive technology
［J］. Forging & Metalforming, 2020，(2):23-26.

［10］张智, 李雨繁,徐双霞.基于Plant Simulation的产品生产线布局仿真研究
［J］.计算机与网络,2019,45(7):68-70.

Zhang Z, Li Y F, Xu S X. Research on product production line layout simulation based on Plant Simulation
［J］. Computer & Network, 2019, 45(7):68-70.

［11］王跃光. 一汽-大众青岛工厂生产线仿真与优化研究
［D］.长春：吉林大学,2018.

Wang Y G. Research on Production Line Simulation and Optimization in Qingdao Plant of FAWVW Automotive Co., Ltd.
［D］. Changchun: Jilin University, 2018.

［12］孙兴武, 方赫,符永杰,等.浅谈智能冲压车间系统构成
［J］.锻造与冲压,2020，(14):22-24.

Sun X W, Fang H, Fu Y J, et al. Composition of intelligent stamping workshop system
［J］. Forging & Metalforming, 2020，(14):22-24.

Service：

【This site has not yet opened Download Service】【Add Favorite】