Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Radial dimension control on multipass single point incremental forming based on response surface method
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG146.21
year,vol(issue):pagenumber:2020,45(7):89-94
Abstract:

  In order to control the radial dimension error of parts in the multi-pass single point incremental forming, the influence laws of major forming process parameters on the radial dimensional error of parts were analyzed by response surface method, and the influence significance of each parameter and its interaction on the target were analyzed. Then, the fitness of experimental data was further evaluated, and the forecast model of radial dimensional error was proposed in the multi-pass single point incremental forming. Meanwhile, some optimal forming process parameters were obtained by the minimization algorithm and processing efficiency of such kind of process, and the precise control of radial dimension in the multi-pass single point incremental forming was realized. The results show that the influence of the secondary term for forming tool on the radial dimensional error is very significant, and the influences of reduction amount, feeding rate and interaction between forming tool and feeding rate are significant. In addition, four groups of superior process parameter combinations were obtained by the minimization algorithm. Thus, the combination of superior process parameters with the reduction amount of 0.32 mm, the tool diameter of Φ12 mm and the feeding rate of 1188 mm·min-1 are selected to improve the radial dimension error of parts in the multi-pass single point incremental forming.

 
Funds:
江苏省科研创新基金(kfjj20170517)
AuthorIntro:
丁奇(1989-),男,硕士,助讲 E-mail:374009623@qq.com
Reference:

 [1]谷岩波, 王辉, 王会廷,. AA5754铝合金板材渐进成形壁厚均匀性研究[J]. 锻压技术, 201843(1):33-41.


Gu Y B, Wang H, Wang H T, et al. Study on wall thickness uniformity in incremental forming for aluminum alloy AA5754 sheet[J]. Forging Stamping Technology, 2018, 43(1):33-41.


[2]Li J C, Geng P, Shen J J, et al. Numerical simulation and experimental investigation of multistage incremental sheet forming[J]. International Journal of Advanced Manufacturing Technology, 2013, 68(9-12):2637-2644.


[3]李军超, 耿佩,潘俊杰.金属板材多道次渐进成形的模拟分析[J].热加工工艺,201241(13)79-81


Li J C, Geng P, Pan J J. Numerical simulation of multistage incremental forming in sheet metal[J]. Hot Working Technology, 2012, 41(13):79-81.


[4]周杰, 胡建标,张旭,等.两道次板材渐进成形过程仿真与实验验证[J].重庆大学学报,201134(7)46-50


Zhou J, Hu J B, Zhang X, et al. Numerical simulation and experimental investigation of doublestage sheet incremental forming[J]. Journal of Chongqing University, 2011, 34(7):46-50.


[5]Nirala H K, Jain P K, Roy J J, et al. An approach to eliminate stepped features in multistage incremental sheet forming process: Experimental and FEA analysis[J]. Journal of Mechanical Science & Technology, 2017, 31(2):599-604.


[6]Cerro I, Maidagan E, Arana J, et al. Theoretical and experimental analysis of the dieless incremental sheet forming process[J]. Journal of Materials Processing Technology, 2006, 177(1): 404-408.


[7]Iseki H, Naganawa T, Kato K. Flexible and incremental sheet metal bulging using a pathcontrolled spherical roller[J]. Transactions of the Japan Society of Mechanical Engineering C, 1996, 62 (596): 1600-1605.


[8]周六如, 肖祥芷,莫健华.金属直壁筒形件数控渐进成形工艺研究[J].机械科学与技术,200423(11)1366-1369


Zhou L R, Xiao X Z, Mo J H. A study of NC incremental vertical wall cylinder forming process[J]. Mechanical Science and Technology for Aerospace Engineering, 2004, 23(11): 1366-1369.


[9]周六如, 周银美.板料直壁零件数控渐进成形[J].塑性工程学报,2009(3)45-47


Zhou L R, Zhou Y M. A study of NC vertical wall incremental sheet metal forming[J]. Journal of Plasticity Engineering, 2009, (3):45-47.


[10]姜志宏, 彭杰,缪中洲,等. 金属板材数控单点渐进成形中的回弹实验[J].锻压技术,2019,44(5)58-62.


Jiang Z H, Peng J, Miao Z Z, et al. Springback experiment of metal sheet in NC singlepoint progressive forming[J]. Forging & Stamping Technology, 2019, 44(5): 58-62.


[11]胡铭明. 金属板料渐进成形精度研究[D]. 南京:南京航空航天大学, 2009.


Hu M M. Research on Factors Affecting the Accuracy of Sheet Metal Incremental Forming[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2009.


[12]Li Z F, Lu S H, Chen P. Improvement of dimensional accuracy based on multistage single point incremental forming of a straight wall cylinder part[J]. International Journal of Precision Engineering and Manufacturing, 2017, 18(9):1281-1286.


[13]Li Z F, Lu S H, Zhang T, et al. Analysis of geometrical accuracy based on multistage single point incremental forming of a straight wall box part[J]. International Journal of Advanced Manufacturing Technology, 2017, 93(5-8):2783-2789.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com