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Title:Research on combined die with local changeable interference based on numerical simulation
Authors: Chen Yingying Feng Wenjie Yang Chuangchuang Liu Ji 
Unit: Chongqing University of Technology 
KeyWords: combined die  uniform changeable interference  local changeable interference  die life  numerical simulation 
ClassificationCode:TG376
year,vol(issue):pagenumber:2017,42(12):109-113
Abstract:

 The combined die with uniform changeable interference under the preload condition was designed by the finite element software. This combined die could effectively reduce tangential compressive stress of gear root in the getter zone to avoid the die damage with wire cutting. But the tangential compressive stress of gear root in forming zone of die core reduced accordingly, which could not fully offset the tensile stress during extrusion forming, and the die life was affected. In order to solve this problem, the design method of local changeable interference on combination die was put forward, namely, uniform interference was applied on the upper part of die core, while changeable interference was used on the lower part of die core. Therefore, the tangential compressive stress of gear root in forming zone of die core under the preload condition was not reduced, and the tangential compressive stress of gear root in the getter zone was only decreased to improve the die life. Furthermore, for the gear with modulus of 4, the cone angle γ″=1°  and  γ′″=1.2° as well as the height 21 mm of uniform interference zone were determined respectively by numerical analysis, and the actual production was carried out. Thus, for the combined die with uniform changeable interference,the die life was prolonged by obout 35%.

 
Funds:
重庆市教委科学技术研究资助项目(KJ1400944);重庆市科委资助项目(cstc2014yykfA60001)
AuthorIntro:
作者简介:陈莹莹(1979-),女,硕士,副教授 E-mail:chenyy@cqut.edu.cn 通讯作者:冯文杰(1964-),男,硕士,教授 E-mail:wjfeng@cqut.edu.cn
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