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Title:Numerical simulation optimization and test on cross wedge rolling process of intermediate shaft
Authors: Ren Weiwei  Xu Chunguo  Zeng Jian  Li Pan 
Unit: Beijing Research Institute of Mechanical and Electrical Technology 
KeyWords: stepped shaft  intermediate shaft  cross wedge rolling  rolling force  tangential oscillation  Deform 
ClassificationCode:TG335
year,vol(issue):pagenumber:2017,42(1):66-70
Abstract:

Cross wedge rolling process is an advanced metal forming technology, which is widely used in forming various stepped shafts in automobile gearbox. When a large-sized asymmetric stepped shaft was formed, the imbalance of rolling force could cause workpiece to move in the horizontal direction during the rolling process, to fold with unstable size of the shaft, and even not to be formed. Meanwhile, the workpiece swung strongly in the tangential direction and bent. In order to solve instability of step size and bending, a typical asymmetric stepped shaft was chosen, when the section reduction rate was less that 75%, the two-time rolling process was adopted, and the reasonable forming angle and stretching angle were chosen too. At the same time, the end of rolling workpiece was controlled, and the forming process was analyzed by finite element simulation software Deform. Then, the test was carried out. The results show that the rolling force is effectively balanced by two-time rolling process, and the workpiece size stability can be ensured. Thus, compared with the workpiece with spiral end, the workpiece with 90°end can more effectively limit the tangential oscillation and prevent bending.

Funds:
福建省科技计划项目(2014H4025)
AuthorIntro:
任伟伟(1983-),男,博士研究生,工程师 E-mail:renweiwei2009@126.com 通讯作者:徐春国(1970-),男,博士,研究员 E-mail:1390082751@163.com
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