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Title:Simulation analysis on two-stage porthole dies extrusion for complicated hollow section profile
Authors: Xu Ning  Huang Dongnan  Li Youlai  Xue Jiangping  Xuan Dongpo 
Unit: Inner Mongolia University of Technology 
KeyWords: complicated hollow section profile  extrusion  two-stage porthole die  conventional porthole die  metal flow behavior 
ClassificationCode:TG379
year,vol(issue):pagenumber:2016,41(12):62-66
Abstract:

 For aluminum profile with non-symmetrical section, large wall thickness and complex hollow section, it is difficult to balance the metal flow during the conventional porthole die extrusion process, and bending and twisting may occur in the extruded profile. Therefore, adding the pre-dividing porthole die before the conventional porthole dies was put forward, and the traditional three stage of dividing-welding-forming was changed into four stage of pre-dividing, dividing, welding and forming so as to balance metal flow velocity. The results show that the metal flow uniformity is improved by the double stage porthole die compared with the conventional porthole die extrusion, and the mean velocity of metal flow in each hole is 6.41 mm·s-1 and the variance is 0.2511, which is decreased by 65%. Meanwhile, the extrusion temperature field distribution is uniform, the temperature difference is between 7-12 ℃,which can offset the effect of temperature difference. Furthermore, the average value of hydrostatic pressure in welding chamber is about 290 MPa, and the distribution of the hydrostatic pressure around the mandrel is uniform and difficult to move.

Funds:
基金项目:国家自然科学基金资助项目(51364027);内蒙古自然科学基金项目资助项目(2013MS0708);内蒙古工业大学中青年学术骨干项目(10381007)
AuthorIntro:
作者简介:徐宁(1992-),男,硕士研究生 E-mail:xuning_0620@163.com 通讯作者:黄东男(1979-),男,博士,教授 E-mail:dongnan_2000@163.com
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