Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Influence of rolling parameters on spiral grooved steel ball in diagonal rolling
Authors: Xin Xuanrong  Wang Lewei  Guo Junqing  Zhang Yanmin 
Unit: Henan University of Science and Technology 
KeyWords: spiral grooved diagonal rolling  steel ball  rolling  roller  bear 
ClassificationCode:TG376.3
year,vol(issue):pagenumber:2016,41(10):70-76
Abstract:

When bearing steel balls are processed by the spiral groove diagonal rolling, the die process, installation and adjustment are extremly complex and time-consuming. Therefore, the rolling process was simulated by the finite element software-Deform based on the control variable method, and influences of bar size, rolling temperature and inclination angle on rolling were researched by changing the single parameter. The results show that the bar size effects the steel ball shape in the greatest extent. Furthermore, lack of bar size causes the band gap of steel ball, and oversize bar leads to metal accumulation on the surface of steel ball. However, rolling temperature has the greatest influence on rolling force, and the higher rolling temperature is beneficial to reduce the rolling force, but it causes decarburization on the surface of steel ball and the oxidation, so the lower rolling temperature is suggested to be used in the process design. When the roll angle is less than the roll helix angle, it is easy to appear in the process of rolling that steel ball cannot rotate, so the roll angle and the roll helix angle should be consistent as far as possible.

Funds:
河南省杰出人才资助项目(134200510011)
AuthorIntro:
作者简介:辛选荣(1956-),男,硕士,教授 E-mail:xxr@qhforging.com; 通讯作者:王乐伟(1989-),男,硕士研究生 E-mail:979209363@qq.com
Reference:

[1]李波.钢球纵轧成形法连轧关系的研究及有限元数值模拟[D].秦皇岛:燕山大学,2005.


Li B. The Study about Forming of Steel Ball by Longitudinal Rooling and the Finite Element Mimulation and Experiment[D].Qinghuangdao: Yanshan University,2005.


[2]夏巨谌,李洁,李骏带,等. 中国模具工程大典[M].北京:电子工业出版社,2007.


Xia J C, Li J, Li J Det al. China Die & Mould Engineering Canon[M].Beijing: Publishing House of Electronics Industry2007.


[3]雷永婷. 二辊钢球斜轧机轧辊孔型设计及成形过程数值模拟[D]. 秦皇岛:燕山大学,2011.


Lei Y T. Groove Designing for Two-Roll Steel Ball by Skew Rooling and the Numerical Simulation of Forming Process about the Skew Rolling[D]. Qinghuangdao: Yanshan University, 2005.


[4]胡正寰,许协和,沙德元. 斜轧与楔横轧原理、工艺及设备[M].北京:冶金工业出版社,1985.


Hu Z H, Xu X H, Sha D Y. The Theory, Process and Mechines about the Skewing Rolling and Cross Wedge Rolling[M]. Beijing: Metallurgical Industry Press1985.


[5]周永平, 王宝雨, 胡正寰. 斜轧磷铜球成形过程的数值模拟[J]. 北京科技大学学报, 2008, 30(2):161-164.


Zhou Y P, Wang B Y, Hu Z H. Numerical simulation of copper ball forming process during skew rolling[J]. Journal of University of Science and Technology Beijing, 2008, 30(2):161-164.


[6]黄欢欢,刘晋平,胡正寰. 热斜轧不锈钢棒下料断口成形的研究[J]. 锻压技术, 2014, 398:99-104.


Huang H H, Liu J P, Hu Z H. Study on fracture deformation during cropping stainless steel bar by hot skew rolling[J]. Forming & Stamping Technology, 2014, 398:99-104.


[7]胡正寰,张康生,王宝雨,等. 楔横轧零件成形技术与模拟仿真[M].北京:冶金工业出版社,2004.


Hu Z H, Zhang K S, Wang B Yet al. Forming Technology and Simulation of Cross Wedge Rolling[M]. Beijing: Metallurgical Industry Press2004.


[8]陈晓奇,杨西荣,刘晓燕,等.模具通道夹角对纯钛ECAP变形织构演变影响的有限元分析[J].稀有金属, 2015, 39(11): 975-981.


Chen X Q, Yang X R, Liu X Yet al. Magnetic properties and thermal expansion coefficients of Fe-Ni alloys with different chemical compositions[J]. Chinese Journal of Rare Metals, 2015, 3911:975-981.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com