Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Numerical simulation on elongation of large integral wing panel after shot peening
Authors: Wang Yongjun  He Junjie  Xiao Xudong  Yang Liang  Gao Guoqiang  Qiao Mingjie 
Unit: Northwestern Polytechnical University AVIC Xi′an Aircraft Industry (Group) Company Ltd. 
KeyWords: integral wing panel  shot peen forming  shot peen strengthening  elongation  coverage ratio of shot peening 
ClassificationCode:V261.2
year,vol(issue):pagenumber:2016,41(8):63-69
Abstract:

The elongation mechanism of large integral wing panel in the process of shot peening forming and shot peen strengthening was analyzed, and several common numerical simulation methods of shot peen forming were also introduced. Rectangle and triangle coverage ratio calculation models were adopted with non overlapping arrangement of peen. The Avrami coverage ratio calculation model was adopted with overlapping arrangement of peen. After the peen impacted the plate, the induced stress distribution on its surface was obtained by the numerical method of multi-shot impacting cuboid cell. Furthermore, the elongation of plate after peen forming and shot peen strengthening was simulated by directional stress method. The validity of the above methods were verified by the experiments of shot peening parameters and curvature of plates, as well as the elongation deformation. Therefore, an ideal result in accordance with the experiment was obtained by applying the numerical simulation method to calculate the elongation of C919 front bottom integral wing panel.

Funds:
AuthorIntro:
王永军(1968-),男,博士,副教授
Reference:

[1]曾元松,黄遐. 大型整体壁板成形技术[J]. 航空学报, 2008, 29 (3): 721-727.Zeng Y S, Huang X. Forming technologies of large integral panel[J]. Acta Aeronautica Et Astronautica Sinica, 2008, 29(3): 721-727.
[2]曾元松,尚建勤,许春林,等. ARJ21飞机大型超临界机翼整体壁板喷丸成形技术[J]. 航空制造技术,2007,(3): 38-41.Zeng Y S, Shang J Q, Xu C L, et al. Peen forming technologies of large integral supercritical wing panel of ARJ21 aircrafts [J].Aeronautical Manufacturing Technology, 2007, (3): 38-41.
[3]王永军,陈龙辉,乔明杰,等. 大型客机机翼壁板喷丸成形延展问题研究与分析[J]. 航空制造技术, 2012,(17): 32-35.Wang Y J, Chen L H, Qiao M J, et al. Study on elongation after shot-peen forming for wing skin panel of large aircraft[J]. Aeronautical Manufacturing Technology, 2012, (17): 32-35.
[4]张贤杰,王俊彪,杨海成. 基于单元变形能的复杂曲面优化展开算法研究[J]. 西北工业大学学报, 2006,24(2):270-274. Zhang X J, Wang J B, Yang H C. Optimal development of doubly curved surfaces based on element deformation energy[J]. Journal of Northwestern Polytechnical University, 2006, 24(2): 270-274.
[5]张贤杰,王关峰,王俊彪. 基于特征映射的超临界机翼整体壁板板坯快速建模技术研究[J]. 机械科学与技术,2006,25(10): 1209-1211.Zhang X J, Wang G F, Wang J B. Rapid modeling of a supercritical airfoil's integral wing plane panels based on feature mapping[J]. Mechanical Science and Technology, 2006,25(10): 1209-1211.
[6]Wang T, Platts J, Levers A. Finite element impact modelling for shot peen forming[A]. Proceedings of the 8th International Conference on Shot Peening[C]. Munich, 2002.
[7]Levers A, Prior A. Finite element analysis of shot peening[J]. Journal of Materials Processing Technology, 1998, 80-81: 304-308.
[8]Wang T, Platts M J, Levers A. A process model for shot peen forming[J]. Journal of Materials Processing Technology, 2006, 172(2): 159-162.
[9]Grasty L V, Andrew C. Shot peen forming sheet metal: finite element prediction of deformed shape[J]. Proceedings of the Institution of Mechanical Engineers, 1996, 210:361-366.
[10]Gariépy A, Cyr J, Levers A, et al. Potential applications of peen forming finite element modelling[J]. Advances in Engineering Software,2012, 52: 60-71.
[11]Gariépy A, Larose S, Perron C, et al. Shot peening and peen forming finite element modelling-Towards a quantitative method[J]. International Journal of Solids and Structures,2011, 48(20): 2859-2877.
[12]高国强,王永军,张万瑜,等. 喷丸成形工艺参数对成形曲率半径的影响分析[J]. 锻压技术,2014,39(9): 53-57.Gao G Q, Wang Y J, Zhang W Y, et al. Influence analysis of shot peening forming technological parameters on formed curvature radius[J]. Forging & Stamping Technology, 2014,39(9): 53-57.
[13]Kirk D, Abyaneh M Y. Theoretical basis of shot peening coverage control[J]. Shot Peener, 1995, 9(2):28-30.
[14]杨永红,张贤杰,王俊彪,等. 气动条带式喷丸成形技术[J]. 航空制造技术, 2008,(2): 91-93.Yang Y H, Zhang X J, Wang J B, et al. Aerodynamic banded shot peen forming technology[J]. Aeronautical Manufacturing Technology, 2008, (2): 91-93.
[15]Xiao X D, Wang Y J, Gao G Q, et al. An analytical approach to relate shot peen forming parameters to resulting curvature with expanding cavity model[A]. ICSP12:12th International Conference on Shot Peening[C]. Goslar, Germany, 2014.
[16]Wang Y J, Xiao X D, Wang J B, et al. Finite element simulation on shot peen forming the wing panel of commercial aircraft C919[A]. ICSP12:12th International Conference on Shot Peening[C]. Goslar, Germany, 2014.
[17]张炜,夏明莉,杨天运,等. 一种机翼壁板喷丸表面质量检测方法和检测样板[P].中国专利:CN 103196916 A, 2013-07-10.Zhang W, Xia M L, Yang T Y, et al. A quality testing method and the testing model on wing panel surface after shot peening [P]. China Patent: CN 103196916 A, 2013-07-10.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com