Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Research on the technology of ultrasonic vibration assisted fine blanking process
Authors: Cheng Tao1  Liu Yanxiong2  Hua Lin2 
Unit: 1.School of Materials Science & Engineering  Wuhan University of Technology 2.School of Automotive Engineering  Wuhan University of Technology 
KeyWords: fine blanking  medium-high carbon steel  ultrasonic  velocity field equivalent stress  equivalent strain 
ClassificationCode:
year,vol(issue):pagenumber:2016,41(4):25-31
Abstract:

Fine blanking process has been widely used in the fields of machinery, automobile and aerospace because of its high efficiency and good quality. Ultrasonic assisted plastic deformation with the particular “surface effect” and “volume effect” has many advantages, such as reducing the flow stress of material and decreasing friction coefficient. The effect of ultrasonic on fine blanking process was researched when the ultrasonic was applied to the fine blanking process of medium-high carbon steel. The ultrasonic assisted fine blanking process was simulated by Deform-2D, and the velocity field, equivalent stress field and equivalent strain field were analyzed emphatically during fine blanking process. Based on the ductile criterion proposed by Oyane, the mechanism of crack generation in the ultrasonic assisted fine blanking process was revealed. Through the research on the influence law of parameters and technology optimization,the ultrasonic assisted fine blanking workpieces with small fillet region and good quality of cross section were obtained.

Funds:
国家自然科学基金资助项目(51305316,51375356)
AuthorIntro:
程涛(1990-),男,硕士研究生
Reference:

[1]周开华. 精冲技术在工业中的应用[J]. 机械工人, 2006, (12):25-29.

Zhou K H. Application of fine blanking technology in industry[J]. Machinist, 2006, (12):25-29.

[2]刘艳雄, 华林. 高强度超声波辅助塑性加工成形研究进展[J]. 塑性工程学报, 2015, 22(4): 8-14.

Liu Y X, Hua L. Review of study on high-intensity ultrasonic vibrations assisted plastic deformation process[J]. Journal of Plasticity Engineering, 2015, 22(4):8-14.

[3]赵震, 谢晓龙, 谷胜光, 等. AISI-1035钢精冲成形与断裂的数值模拟[J].模具工业, 2005, (7): 13-16.

Zhao Z, Xie X L, Gu S G, et al. Numerical simulation of fine_blanking shaping and fracture of AISI-1035 steel[J]. Die and Mould Industry, 2005, (7):13-16.

[4]Liu Y X, Hua L, Mao H J, et al. Finite element simulation of effect of part shape on forming quality in fine-blanking process[J]. Procedia Engineering, 2014, 81:1108-1113.

[5]Yeh W C, Chu T H. The influence of blanking process by superimposing ultrasonic vibrations[J]. Advances Materials Research, 2012, 579: 78-85.

[6]蔡改贫, 姜志宏, 翁海珊. 低频振动塑性成形粘弹塑性模型的体积效应分析[J]. 机械强度, 2007, 29(2):346-350.

Cai G P, Jiang Z H, Weng H S. Volume effect analysis of visco-elasticity plasticity models for plastic deformation with low-frequency vibration[J]. Journal of Mechanical Strength, 2007, 29(2):346-350.

[7]Langenecker B. Effects of ultrasound on deformation characteristics of metals [J]. IEEE Transactions on sonics and ultrasonics, 1966, (1):1-8.

[8]路家斌, 潘嘉强, 阎秋生. 不锈钢薄板圆盘剪分切过程有限元仿真研究[J]. 机械工程学报, 2013, (9):190-198.

Lu J B, Pan J Q, Yan Q S. Finite element simulation of stainless steel sheet metal disc slitting process[J]. Journal of Mechanical Engineering,2013, (9):190-198.

[9]Hancock J W, Mackenzie A C. On the mechanisms of ductile failure in high-strength steels subjected to multi-axial stress-states[J]. J.Mech.Phys.Solids,1976,24:147-169.

[10]Norris D M, Reaugh J E, Moran B, et al. A plastic-strain, mean-stress criterion for ductile fracture[J]. J.Eng.Mater.-T ASME, 1978, 100:279-286.

[11]Xia W T, Mao H J, Hua L, et al. Numerical study on the comparison of deformation characteristics during the fine blanking process of spur gears and helical gear[J]. Key Engineering Materials, 2015, 639:559-566.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com