Transactions of Materials and Heat Treatment

Title：Optimization of prestressed compound dies for flange fork forging

Authors： Wang Yuxiao1 Li Xia1 Yu Pengpeng1 Sun Libin2 Ge Lihua2

Unit： 1.Shanghai University of Engineering Science 2.Shanghai JD Chukyo Forging &Stamping Co. Ltd.

KeyWords： flange fork forging compound dies prestressed ring crack

ClassificationCode：

year,vol(issue):pagenumber：2015,40(4):5-8

Abstract：

During the flange fork forging process, it is easy to crack at the bottom of die cavity, which leads to the forging burrs and increases the possibility of risk in production. The metal flowing regularity and the reasons of die cavity crack in flange fork forging process were analyzed by Deform software. The results show that stress concentration is generated by the impact load at the boss of die cavity and results in the crack failure of die fracture. Prestressed ring was applied to the die to counteract the impact load and to reduce die stresses, and the prestress was calculated by SolidWorks software. Optimization results show that by compound die structure, the maximum prestresses of the die and the prestressed ring are 480 and 420 MPa respectively, which are both within the safe range. The stress at the cracking location of the original die is reduced by about 950 MPa. In the practical production, die forgings production increases from 200 pieces to about 2700 pieces before the cracking of the die.

Funds：

上海市内涵科研建设项目(nhky-2013-05);上海工程技术大学研究生科研创新资助项目（E1-0903-14-01136）

王宇晓(1990-),男,硕士研究生

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