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铆接设备C型框架设计及优化分析
英文标题:Design and optimization analysis on C-type frame for riveting equipment
作者:朱建雄1 2 叶选林1 张昊晗1 刘纪元3 徐凡2 Imtiaz Ali Soomro4 赵伦3 
单位:1. 云南开放大学 机电工程学院 云南 昆明 650500 2. 辽宁科技大学 机械工程与自动化学院 辽宁 鞍山 114011 3. 深圳职业技术大学 未来技术学院 广东 深圳 518055 4. 梅赫兰工程技术大学 冶金与材料工程系 信德 贾姆绍罗 76062 
关键词:铆接设备 C型框架 形状优化 静力学分析 模态分析 
分类号:TH131.1
出版年,卷(期):页码:2025,50(6):144-152
摘要:

为提高铆接设备C型框架的承载能力与动态稳定性,基于形状优化理论与有限元方法,对其结构进行优化设计。根据铆接工艺需求,建立了C型框架的有限元模型,设定最大工作载荷为70 kN,适用于板材组合厚度为1.5~6.0 mm的铆接场景。通过静力学分析发现,原始框架在极限载荷下应力分布均匀,但局部区域强度不足,最大变形位移达1.985 mm;模态分析表明,模型a的1阶与2阶固有频率分别为132.26和133.57 Hz,存在共振风险。针对上述问题,提出以提升刚度、抑制变形为目标的综合优化策略,融合拓扑优化与参数化水平集方法,重构材料分布并调整框架几何形态。优化后,C型框架安全系数提升至1.74,最大变形位移降至0.605 mm,基频提高至222.12 Hz,有效地规避了共振并改善了动态响应。结果表明,优化设计在轻量化约束下显著提升了框架的力学性能与稳定性,为铆接设备的高效设计与工程应用提供了理论支撑。

In order to improve the load-bearing capacity and dynamic stability of C-type frame for riveting equipment, its structure was optimized based on the shape optimization theory and finite element method. According to the riveting process requirements, the finite element model of C-type frame was established, and the maximum working load was set to be 70 kN, which was suitable for riveting scenarios where the combined thickness of plates ranged from 1.5 mm to 6.0 mm. Then, through the static analysis, it was found that the stress distribution of the original frame was uniform under the limit load, but the strength of the local area was insufficient, and the maximum deformation displacement reached 1.985 mm. The modal analysis shows that the 1st-order and 2nd-order natural frequencies of model a were 132.26 and 133.57 Hz, respectively, and there was a risk of resonance. Furthermore, aiming at the above problems, a comprehensive optimization strategy with the objectives of improving the stiffness and suppressing the deformation was proposed, which integrated topology optimization and parametrized level set method, reconstructed the material distribution and adjusted the frame geometry state. After the optimization, the safety coefficient of C-type frame was increased to 1.74, the maximum deformation displacement was reduced to 0.605 mm, and the fundamental frequency was increased to 222.12 Hz, which effectively avoided resonance and improved the dynamic response. The results show that the optimized design significantly improves the mechanical properties and stability of the frame under the constraint of lightweight, which provides theoretical support for the efficient design and engineering application of riveting equipment.

基金项目:
国家自然科学基金资助项目(12104324);高层次人才科研启动项目(6022310046k);深职大-新栋力超声波焊接技术研发中心项目(602331009PQ);深圳职业技术大学博士后出站后期资助项目(4103-6023271014K1);云南省教育厅科学研究基金项目(2023J2093)
作者简介:
作者简介:朱建雄(1998-),男,硕士研究生 ,E-mail:zhujx102@163.com;通信作者:赵伦(1988-),男,博士,副研究员,E-mail:zhaolun_ultrasonic@126.com
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