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板材厚度对自冲铆接接头力学性能的影响
英文标题:Influence of plate thickness on mechanical properties for self-piercing riveted joints
作者:李旺珍1 2 3 孙有平1 2 3 张海1 罗国健4 刘华燊1 
单位:1. 广西科技大学 机械与汽车工程学院 广西 柳州 545006  2. 广西科技大学 广西汽车零部件与整车技术重点实验室 广西 柳州 545006 3. 广西科技大学 高端工程装备广西高校工程研究中心 广西 柳州 545006 4.柳州工学院 机械工程学院 广西 柳州 545006 
关键词:高强度钢 真空压铸铝 自冲铆接 力学性能 能量吸收 失效模式 
分类号:TG938
出版年,卷(期):页码:2025,50(5):203-210
摘要:

以HC340/590DP、HC420/780DP先进高强度钢和AlSi10MnMg-T7铸铝为原材料组合制备自冲铆接接头,研究了不同型号钢板及铝板的厚度对自冲铆接接头成形质量和力学性能的影响。结果表明:3.0 mm厚度的下层铝板组合接头中,峰值失效载荷随着上层钢板厚度的增加而减小,且剪切拉伸试样最小峰值力大于7.0 kN,十字拉伸试样最小峰值力大于2.5 kN;6.0 mm厚度的下层铝板组合接头的力学性能较为稳定,剪切拉伸峰值力均大于13 kN,十字拉伸峰值力基本均大于6.0 kN。当接头组合中上层钢板厚度为1.2 mm时,接头能量吸收性能表现突出,且能量吸收水平随板厚的增加呈下降趋势。当接头组合中下层铝板厚度为3.0 mm时,接头的失效模式主要为铆钉随上两层板材整体脱离,而当下层铝板厚度为6.0 mm时,接头的失效模式主要为铆钉钉身断裂。

The self-piercing riveted joints were prepared by using advanced high-strength steels of HC340/590DP and HC420/780DP and AlSi10MnMg-T7 cast aluminum as the raw material combination, and the influences of thickness for different types of steel and aluminum plates on the forming quality and mechanical properties of self-piercing riveted joints were studied. The results show that the peak failure load in the combined joint with the lower aluminum plate thickness of 3.0 mm decreases with the increasing of the upper steel plate thickness, the minimum peak forces of shear and cross tensile specimens are greater than 7.0 kN and 2.5 kN,respectively. The mechanical properties of the combined joint with the lower aluminum plate thickness of 6.0 mm are relatively stable, the peak forces of shear and cross tensile are greater than 13 kN and 6.0 kN,respectively.  When the upper steel plate thickness in the combined joint is 1.2 mm, the energy absorption performance of joint is outstanding, and the energy absorption level shows a downward trend as the plate thickness increases. When  the lower steel plate thickness in the combined joint is 3 mm, the failure mode of joint is mainly the detachment of rivet with the upper two layers of plate as a whole, while when the lower aluminum plate thickness is 6.0 mm, the failure mode of joint is mainly the fracture of rivet body.

基金项目:
柳州市科技计划项目(2024AB0301D001,2023PRJ0102,2023PRJ0101);广西科技重大专项项目(桂科AA23062089);广西重点研发计划(桂科AB23026104)
作者简介:
作者简介:李旺珍(1986-),女,硕士,高级实验师,E-mail:liwangzhen@gxust.edu.cn;通信作者:孙有平(1979-),男,博士,教授,E-mail:syptaiji@126.com
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