网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
固定支座多工位级进模设计
英文标题:
作者:王达1 马世博1 2 闫华军1 2 代学蕊1 刘玉忠1 刘召升2 3 何鹏4 
单位:(1.河北科技大学 材料科学与工程学院 河北省材料近净成形技术重点实验室 河北 石家庄 050018   2. 河北省精密冲裁工艺与模具技术创新中心  河北 沧州 061500 3. 沧州惠邦机电产品制造有限责任公司 河北 沧州 061500   4. 中国国际工程咨询有限公司  北京 100048) 
关键词:固定支座  级进模  斜排 成形精度 材料利用率 
分类号:TG386.2
出版年,卷(期):页码:2024,49(2):215-219
摘要:

 为满足固定支座精度高、批量大的生产需求,对其进行工艺分析后确定采用多工位级进模生产,并选择了53°斜排的排样方案,包括6个冲裁、1个弯曲、1个空工位和1个切断工位。根据排样进行了模具设计:采用向上弯曲,并降低浮料高度;弯曲凸模安装在卸料板上,设计浮料钉保证弯曲的稳定性;对细小凸模设计保护套,提高凸模强度;易磨损凸模采用快换式设计,凹模采用镶块设计,便于加工和更换;采用滚动式导柱导套对正模具间隙,保证运行平稳;采用浮动导料销、小导柱导套、导正销联合精定位,保证送进及成形精度,并设计限位块保护模具。经过试模生产,模具结构设计合理,制件的尺寸和精度均满足要求。

 

 In order to meet the production requirements of high precision and large batches for fixed supports, it was determined to use multi-station progressive die for production after process analysis, 

and a 53° diagonal layout scheme was selected, which included six punching stations, one bending station,one empty station and one cutting station. Furthermore, based on the layout, a die was designed, namely, the bending part was bent upward to reduce the height of floating; the bending punch was installed on the discharge plate, and floating nails were designed to ensure the stability of bending; the small punches were designed with protective sleeves to enhance the punch strength; a quick-change design was adopted for the easy-to-wear punch,and an insert design was used for the dies which was casy to processing and replace; the rolling guide posts and guide bushes were used for the precise alignment of die clearances to ensure smooth operation; the floating guide pins, small guide posts and guide bushes, and positive guide pins were used in combination for accuracy of feeding and forming, and limit blocks were designed to protect the die. The result of test shows that after trial production, the die structure design is reasonable, and the size and precision of parts meet the requirements.
 
基金项目:
基金项目:河北省高等学校科学技术研究项目(ZD2022028);河北省自然科学基金资助项目(E2020208044,E2021208025)
作者简介:
作者简介:王达(1998-),男,硕士研究生
参考文献:

 
[1]陈炎嗣.多工位级进模设计与制造
[M]. 北京:机械工业出版社,2006.


 

Chen Y S.Design of Multiposition Progressive Die
[M]. Beijing: China Machine Press,2006.

 

 


[2]孙文, 田文春, 纪小虎,等.电池连接件多工位级进模设计
[J].锻压技术,2023,48(1):196-201.

Sun W, Tian W C, Ji X H, et al. Design on multistation progressive die for battery connector
[J]. Forging & Stamping Technology, 2023, 48(1): 196-201.

 


[3]金岩.TypeC外壳成形工艺及级进模设计
[J].模具制造,2022,22(3):1-5.

 

Jin Y. Forming process and progressive die design for the TypeC shell
[J]. Die & Mould Manufacture,2022,22(3):1-5.

 


[4]孙克锐, 徐海利. 双杯壳类零件冷挤压成形工艺及模具设计
[J]. 锻压技术,2022, 47(7): 154-161.

 

Sun K R, Xu H L. Cold extrusion process and die design of double cup shell parts
[J]. Forging & Stamping Technology, 2022, 47(7): 154-161.

 


[5]王天宝,袁博.管帽零件多工位级进模设计
[J].锻压技术,2022,47(1):168-171.

 

Wang T B,Yuan B.Design on multiposition progressive die for tube cap parts
[J]. Forging & Stamping Technology, 2022,47(1):168-171.

 


[6]王孝培. 冲压手册
[M]. 北京:机械工业出版社,2011.

 

Wang X P. Stamping Manual
[M].Beijing: China Machine Press,2011.

 


[7]孟玉喜.覆盖式组合型插座端子多工位级进模设计
[J].模具制造,2022,22(3):10-16.

 

Meng Y X. Design of progressive die for covering socket terminal
[J]. Die & Mould Manufacture, 2022,22(3):10-16

 


[8]王巍,李珍,张贺,等.航空座椅连接件多工位级进模设计
[J].锻压技术,2022,47(10):223-228.

 

Wang W,Li Z,Zhang H,et al. Design on multistation progressive die for aero seat connector
[J]. Forging & Stamping Technology, 2022,47(10):223-228.

 


[9]闫华军, 王峰, 刘玉忠, 等. 书夹件多工位级进模设计
[J].热加工工艺, 2014, 43(11): 120-122.

 

Yan H J, Wang F, Liu Y Z, et al. Design of multistation progressive die for bookend parts
[J].Hot Working Technology, 2014, 43(11): 120-122.

 


[10]黄健,胡成武.轿车手刹线束固定支座级进模设计
[J].模具制造,2019,19(8):15-18.

 

Huang J,Hu C W.Design of progressive die for the fixed support in automobile
[J].Die & Mould Manufacture, 2019,19(8):15-18.

 


[11]赵勇.圆筒内六角阶梯级进模设计
[J].模具工业,2022,48(2):14-19.

 

Zhao Y. Design of progressive die for cylinder inner hexagonal step
[J] Die & Mould Industry, 2022,48(2):14-19.

 


[12]王可胜,吴大林.带卡口的盒型零件多工位级进模设计
[J].锻压技术,2023,48(1):202-207.

 

Wang K S,Wu D L. Design of multiposition progressive die for boxshaped part with bayonet
[J]. Forging & Stamping Technology, 2023,44(1):202-207.

 
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9