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一种落料工艺改造方法及其应用
英文标题:A blanking process modification method and its application
作者:吴尚敏1 方少洁2 
单位:1. 景德镇艺术职业大学 教务处 2. 江西北汽海纳川星徽部件有限公司 技术质量部 
关键词:前门内板 落料模 开卷落料 定尺料落料 定位 切边刃口 
分类号:TG385.2
出版年,卷(期):页码:2024,49(1):216-222
摘要:

 对某车型前门内板落料工艺及模具结构进行分析,得出将原开卷落料生产方式改造为定尺料落料方式,通过增加定位和切边刃口,实现定尺料经两次落料后得到最终坯料。并对模具的自动化生产进行调试匹配,使落料模满足批量生产要求。为了保证落料的尺寸精度,根据落料排样图以1∶1比例制作泡沫板,用于调试阶段与板料进行比对,判断落料状态是否满足后序生产。自动化调试完成后,对3批次量产进行跟踪,以验证落料模的稳定性,并对后序3批次冲压生产进行跟踪,以验证落料后坯料的稳定性。生产结果表明:经定尺料落料的坯料,成形状态稳定,产品质量满足要求;经工艺改造后的落料模,自动化生产状态稳定。此次改造节约了重制落料模的费用,降低了生产成本,也为同行业实施降本生产提供了思路和参考。

 The blanking process and die structure of front door inner panel for a certain car model were analyzed, and it proposed to change the original uncoiled blanking production method to a fixed-length blanking method, which realized that the final blank was obtained after two blanking of the fixed-length material by adding positioning and trimming edges, and the automated production of die was debugged and matched to ensure that the blanking die could meet the requirement of mass production. Furthermore, in order to ensure the dimensional accuracy of blanking, the foam board was made at a ratio of 1∶1 according to the blanking layout diagram, which was used to compare with the sheet metal during the debugging stage to determine whether the blanking status met the subsequent production. After the automated debugging was completed, three batches of mass production were tracked to verify the stability of the blanking die, and the subsequent three batches of stamping production were also tracked to verify the stability of the blank after blanking. The production results show that the blank after fixed-length blanking has a stable forming state and the product quality meets the requirements. The blanking die after process modification has a stable automatic production state. The modification saves the cost of making a new set of blanking die and reduces the production cost, which provides idea and reference for the implementation of cost reduction production to the same industry. 

基金项目:
作者简介:
作者简介:吴尚敏(1990-),男,硕士,工程师 E-mail:312658787@qq.com
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