锻压技术

曲轴锻造模具Archard磨损模型系数修正及视觉验证

英文标题：Coefficient correction and visual verification on Archard wear model for crankshaft forging die

作者：李朝昆曾琦刘庆生

分类号：TG316

出版年,卷(期):页码：2024,49(1):202-209

摘要：

热模锻模具在实际生产过程中由于受到交变应力的影响，受力情况复杂且服役环境相当恶劣。基于Archard磨损模型，通过典型曲轴锻造模具的有限元模拟结果与实际磨损量的对比，计算出磨损模型的磨损系数K值，从而获得适合曲轴热锻生产的修正Archard磨损模型；通过修正后的Archard磨损模型预测模具寿命，并基于机器视觉系统对模具的磨损失效进行判断。结果表明：K的修正值为1.425×10-7，与实际测量值的吻合度达91.47％，预测寿命为6351件，与实际生产情况6400件相吻合；对磨损失效模具进行了机器视觉判断，验证了机器视觉技术在锻造模具磨损检测方向的可行性。

Due to the influence of alternating stress during the actual production process, hot forging mold has complex stress conditions and a very harsh service environment. Therefore, based on the Archerd wear model, the wear coefficient K value of the wear model was calculated by comparing the finite element simulation result of a typical crankshaft forging die with the actual wear amount to obtain a modified Archerd wear model suitable for the hot forging production of crankshaft. Then, the die life was predicted by the modified Archerd wear model, and the wear and failure of the die were judged based on the machine vision system. The results show that the correction value of K is 1.425×10-7, and the agreement with the actual measured value is 91.47%. The predicted life is 6351 pieces, which is consistent with the actual production condition of 6400 pieces. Machine vision judgment is performed on the wear and failure die to verify the feasibility of machine vision technology in forging die wear detection.

基金项目：

作者简介：李朝昆（1996-），男，硕士 E-mail：444580543@qq.com 通信作者：曾琦（1974-），女，博士，研究员 E-mail：laxzengq@163.com

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