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基于最优拓扑概念构型的压力机机身精度优化
英文标题:Precision optimization on press body based on optimal topological conceptual configuration
作者:谭群燕1 沈铖1 2 丁明明1 2 童泽奇2 刘健2 3 
单位:1. 华北水利水电大学 2. 浙江水利水电学院 3. 宁夏大学 
关键词:压力机 拓扑优化 机身精度 模态分析 静强度 
分类号:TH122;TG315.5
出版年,卷(期):页码:2023,48(4):186-192
摘要:

 为提高压力机的结构刚度、保证压力机机身在工作状态下的精度,以JH31-250压力机为研究对象,探索压力机机身结构的优化设计方法。采用Abaqus软件对压力机机身进行结构模态与静强度分析,并运用拓扑优化技术对机身结构进行概念构型寻优,据此选定两侧壁支撑结构作为设计域进行构型和尺寸优化。以规整后机身筋板结构的几何尺寸为优化参数、以工作台与机身曲轴支撑孔间的相对位移为优化目标,建立响应面模型,结合粒子群算法进行模型寻优,获取最优的结构几何参数,最终实现对压力机机身结构的优化设计。优化结果表明:优化前压力机机身内侧及方孔前侧存在明显的应力集中现象,优化后机身结构的等效应力与总位移均有所下降,工作台与支撑孔间的相对位移为0.2548 mm,变形量下降了40.03%,机身工作精度得到提高。对优化后机身结构进行动力学分析验证,发现在多种工作激振源频率下,优化后压力机结构不会发生共振现象,满足使用要求。研究结构可为同类型产品结构优化提供参考。

 In order to improve the structural stiffness of  press and ensure the accuracy of press body in working condition, for JH31-250 press, the optimal design method of the press body structure was explored, and the structural modal and static strength of the press body were analyzed by software Abaqus. Then, the conceptual configuration of the press body structure was optimized by the topology optimization technique, and based on this, the supporting structure of the two side walls was selected as the design domain for the configuration and size optimization. Furthermore, taking the geometric dimensions of the rectified press body ribbed slab structure as the optimization parameters and the relative displacement between workbench and crankshaft support hole of press body as the optimization target, the response surface model was established, the model was optimized by combining with particle swarm algorithm to obtain the optimal structural geometry parameters, and finally the optimized design of the press body structure was achieved. The optimization results show that there are obvious stress concentration phenomena on the inner side of press body and the front side of square hole before optimization, and the equivalent stress and the total displacement of the press body structure are reduced after optimization. The relative displacement between workbench and support hole is 0.2548 mm, the deformation amount is reduced by 40.03%, and the working accuracy of press body is improved. The dynamic analysis and verification of the optimized press body structure show that the optimized press structure does not resonate under various working vibration source frequencies, which meets the requirements for use. Thus, the researched structure can provide reference for the structural optimization of similar products.

基金项目:
浙江省重点研发计划项目(2020C01062、2022C01070);浙江省基础公益计划项目(LGG22E050034)
作者简介:
作者简介:谭群燕(1964-),女,学士,教授 E-mail:tqy@ncwu.edu.cn
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