网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于屈服模型的连轧锥形工作辊轴向窜动调控及应用
英文标题:Control and application of axial movement for conical work roller in continuous rolling based on yield model
作者:于志刚1 王亮亮2 王小龙3 谭涛4 
单位:1. 成都工业职业技术学院 2. 重庆市汽车动力系统测试工程技术研究中心 3. 成都大学 4. 成都雅骏新能源汽车科技股份有限公司 
关键词:轴向窜动 连轧 工作辊 屈服模型 边降阀控 
分类号:TG334
出版年,卷(期):页码:2022,47(4):207-212
摘要:

 为了提高连轧锥形工作辊轴向窜动的控制精度,在设置的机架间轧后屈服模型的基础上完成机架的同步计算过程,建立了基于屈服模型的工作辊轴向窜动调控方案。在现场对模型精度进行了验证测试,确定了窜辊边降调控的功效参数。通过影响函数法计算出辊系弹性变形程度,获得出口断面和伸长率差值,利用轧后屈服模块计算得到轧后屈服断面,判断残差低于3 μm时完成迭代过程。通过模型验证得到,位于边降区15~115 mm范围内的断面的计算误差均在3 μm以内,最大误差出现在距离带钢边部0~15 mm的范围内。通过工业应用得到,第2机架实现对边部特征点的最优调控功效,在逐渐提高窜辊量的过程中,第1、2机架的功效降低,而第3机架的功效增大到最高。选择单点控制策略时,可以获得明显的边部效果,实现了长期稳定运行。

 In order to improve the regulation accuracy of axial movement for conical work roller in continuous rolling, on the basis of setting up the yield model after rolling between frames, the synchronous calculation process of frames was completed, and the regulation scheme of the axial movement for work roller based on the yield model was established. Then, the model accuracy was verified and tested on site, and the efficiency parameters for edge drop regulation of roller movement were determined. Furthermore, the elastic deformation degree of roller system was calculated by the influence function method, the difference between exit section and elongation was obtained, the yield section after rolling was calculated by the post-rolling yield module, and the iterative process was completed when the residual error was less than 3 μm. The model verification shows that the calculation errors of the sections located in the range of 15-115 mm from the edge drop zone are all within 3 μm, and the maximum error occurs in the range of 0-15 mm from the strip edge. Through the industrial application, the second frame realizes the optimal control efficiency of the edge feature points. During the process of gradually increasing the amount of roller  movement, the efficiency of the first and second frames decreases, while the efficiency of the third frame increases to the highest. When the single point control strategy is selected, the obvious edge effect can be obtained, and the long-term stable operation is realized.

基金项目:
四川省科技计划项目(20KPZP0014)
作者简介:
作者简介:于志刚(1983-),男,硕士,高级工程师 E-mail:yuzhigang2021@126.com
参考文献:

 [1]曹建国, 黄小海, 赵秋芳, 等. 板带轧机通用变凸度板形控制技术[J]. 中南大学学报:自然科学版,2020,51(10): 2772-2781. 


Cao J G, Huang X H, Zhao Q F, et al. Universal variable crown technology for strip profile control in wide strip rolling mills[J]. Journal of Central South University:Science and Technology, 2020, 51(10): 2772-2781.

[2]Hu Q, Wang X C, Yang Q. Design and application of automatic edge drop control system for 6-high tandem cold rolling mill[J]. Metall.Ind.Autom., 2016, 40(1): 34.

[3]王付杰, 毛飞龙, 双远华, 等. 管材斜连轧过程的运动学分析及实验研究[J]. 锻压技术, 2021, 46(4): 215-222. 

Wang F J, Mao F L, Shuang Y H, et al. Kinematic analysis and experimental study of pipe oblique continuous rolling process [J]. Forging & Stamping Technology, 2021, 46(4): 215-222.

[4]王丰, 邱冬生, 颜家森, 等. 高端轴承制造组织性能的近净冷轧环工艺调控[J]. 中国冶金, 2020, 30(9): 129-135. 

Wang F, Qiu D S, Yan J S, et al. Process control of near net cold rolling ring for microstructure and properties of high-end bearing manufacturing [J]. China Metallurgy, 2020, 30(9): 129-135.

[5]刘洁, 张志红. 铸态Mn18Cr18N钢轧制热压缩实验分析[J]. 锻压技术, 2021, 46(1): 197-201. 

Liu J, Zhang Z H. Experimental analysis of rolling hot compression of as-cast Mn18Cr18N steel [J]. Forging & Stamping Technology, 2021, 46(1): 197-201.

[6]Cao J G, Chai X T, Li Y L, et al. Integrated design of roll contours for strip edge drop and crown control in tandem cold rolling mills[J]. J.Mater.Process.Technol., 2018, 252: 432.

[7]Ma X B, Wang D C, Liu H M. Coupling mechanism of control on strip profile and flatness in single stand universal crown reversible rolling mill[J]. Steel Res. Int., 2017, 88(9): 1600495.

[8]冯夏维, 王晓晨, 杨荃, 等. 六辊轧机工作辊辊形边降调控能力分析[J]. 机械工程学报, 2019, 55(12): 83-90. 

Feng X W, Wang X C, Yang Q, et al. Analysis on control ability of roll shape edge drop of six-high mill [J]. Journal of Mechanical Engineering, 2019, 55(12): 83-90.

[9]杨利坡, 张永顺, 于华鑫, 等. 冷轧带钢板形调控虚拟系统及其应用[J]. 塑性工程学报, 2017, 24(5): 82-88. 

Yang L P, Zhang Y S, Yu H X, et al. Virtual control system of cold rolling strip profile and its application [J]. Journal of Plasticity Engineering, 2017, 24(5): 82-88.

[10]Lee J S, Shin T J, Yoon S J, et al. Prediction of steady-state strip profile in flat rolling[J]. Steel Res. Int., 2016, 87(7): 930-940.

[11]吴琼, 秦晓峰. 板形调控工艺对轧辊间接触及磨损的影响[J]. 太原理工大学学报, 2020, 51(2): 242-247. 

Wu Q, Qin X F. Influence of flatness control process on indirect contact wear of roller [J]. Journal of Taiyuan University of Technology, 2020, 51(2): 242-247.

[12]王晓晨, 冯夏维, 徐冬, 等. 薄带连轧工作辊窜辊边降调控功效[J]. 工程科学学报, 2020, 42(2): 242-248. 

Wang X C, Feng X W, Xu D, et al. Control effect of work roll shifting edge drop in strip tandem mill [J]. Journal of Engineering Science, 2020, 42(2): 242-248.

[13]王青龙, 孙杰, 王振华, 等. UCM轧机板形调控机构对轧制压力分布影响[J]. 东北大学学报:自然科学版,2018,39(3): 345-350. 

Wang Q L, Sun J, Wang Z H, et al. Effect of shape control mechanism on rolling pressure distribution of UCM mill[J]. Journal of Northeastern University:Natural Science, 2018, 39(3): 345-350.

[14]管健龙, 何安瑞, 孙文权. 薄铝带轧制工作辊边部接触的建模与仿真 [J]. 东北大学学报: 自然科学版, 2015, 36(7):942-946.

Guan J L, He A R, Sun W Q. Modeling and simulation of edge contact of work roll in thin aluminum strip rolling[J]. Journal of Northeastern University: Natural Science, 2015, 36(7): 942-946.

[15]Feng X W, Wang X C, Sun J Q, et al. Analysis of tapered work roll shifting technique in 5-stand UCMW tandem cold rolling process[J]. Australian Journal of Mechanical Engineering, 2019, 23(4): 291-299.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9