锻压技术

伺服成形技术及其若干发展动向

英文标题：Servo forming technology and its several developing trends

作者：孙友松章争荣

单位：广东工业大学

分类号：TG306

出版年,卷(期):页码：2022,47(1):1-16

摘要：

伺服压力机是近年来塑性成形领域最重大的创新之一,将伺服压力机以及基于伺服压力机的成形工艺统称为伺服成形技术。简要介绍了伺服成形技术的特点和目前的应用情况，重点论述了该技术当前的若干发展新动向，包括伺服压力机设计方法的研究、新型功能部件和储能技术开发、滑块运动路径设计与优化、伺服成形机理及成形过程的数值模拟、智能制造中的伺服成形等。要实现成形加工的自主创新，我国锻压装备制造商应尽快实现由单纯的设备制造厂向成形加工全面解决方案供应商的转变，大力开展关键核心部件的研发和伺服成形数值模拟技术以及成形新工艺的开发。

Servo press is one of the most important innovations in the field of plastic forming in recent years, and the servo press and forming process based on it can be collectively referred to as servo forming technology. Therefore, the characteristics and current applications of the servo forming technology were introduced briefly, and several new developing trends of the servo forming technology were discussed emphatically, including study of design method for servo press, development of new functional components and energy storage technology, design and optimization of slide motion path, servo forming mechanism and numerical simulation of forming process, servo forming in intelligent manufacturing, etc. In order to realize innovation in the forming process, the transformation from a simple equipment manufacturer to a provider of comprehensive solutions for forming process should be realized by forging equipment manufacturers as soon as possible in china, and the research and development of key core components and the development of servo forming numerical simulation technology and new forming processes should be vigorously developed.

基金项目：

国家自然科学基金资助项目（52175294）；广东省科技计划项目（2020B1212070005）

作者简介：孙友松（1944-），男，硕士，教授 E-mail：ys1944@139.com 通信作者：章争荣（1969-），男，博士，教授 E-mail：zzr@gdut.edu.cn

参考文献：

[1]陈伯时，陈敏逊. 交流调速系统[M].第3版.北京:机械工业出版社，2013.

Chen B S, Chen M X. AC Velocity Adjustment System[M]. The 3rd Edition. Beijing：China Machine Press，2013.

[2]马建，刘晓东，陈轶嵩，等，中国新能源汽车产业与技术发展现状及对策[J]. 中国公路学报，2018, 31（8）:1-19.

Ma J, Liu X D, Chen Y S, et al. Current status and countermeasures for China′s new energy automobile industry and technology development[J].China J. Highw. Transp., 2018, 31(8):1-19.

[3]张大勇. 我国机车电传动技术的发展[J].机车电传动, 2007,(3):1-4.

Zhang D Y. The development of electric drive technology for locomotive[J]. Electric Drive for Locomotives, 2007，（3）:1-4.

[4]马伟明.舰船电气化与信息化复合发展之思考[J].海军工程大学学报,2010,22(5):1-4.

Ma W M. On comprehensive development of electrization and informationization in naval ships[J]. Journal of Naval University of Engineering, 2010,22(5):1-4.

[5]查尔斯布雷姆纳.全电动飞机首获安全认证[N].参考消息，2020-06-14(7).

Charles Bremner. Fully electric driving airplane gets its safety certification[N]. Reference News，2020-06-14(7).

[6]Osakada K，Mori K，Altan T，et al. Mechanical servo press technology for metal forming [J]. CIRP Annals-Manufacturing Technology，2011，60(2): 651-672.

[7]Kiichiro Kawamotoa, Hiroyuki Andob, Ken Yamamichia. Application of servo presses to metal forming processes[A]. 17th International Conference on Metal Forming[C]. Toyohashi, 2018.

[8]中原洋一.冲压加工的变革——现代冲压技术生产要点[M].卢险峰，译.北京: 中国锻压协会，2008.

Yoichi Nakahara.Revolution in Stamping: Key Points in Modern Stamping Production[M].Translated by Lu X F.Beijing: Confederation of Chinese Metal Forming Industry，2008.

[9]Isogawa S, Enomoto Y, Kobayashi H，et al. High cycle deep drawing of PA6 matrix carbon fiber reinforced thermoplastics by servo-driven screw press[J]. Procedia Manufacturing, 2018, 15: 1722-1729.

[10]Yamagishi Hideki，Kakiuchi Shigeki，Sato Masaru. High-productivity forge welding of AZ80 magnesium alloy to A2024 aluminum alloy using an AC servo press[J]. Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science，2018,49(10)：4659-4668.

[11]Miyoshi K. Current trends in free motion presses[A]. Proceedings of 3-rd International Conference on Precision Forging[C]. Ngoya, 2004.

[12]孙友松，程永奇，胡建国，等，交流伺服机械压力机在金属塑性成形加工中的应用(I)—板料成形[J].锻压技术，2018，43（10）：1-12.

Sun Y S，Cheng Y Q，Hu J G, et al. Applications of AC servo mechanical press in metal plastic forming (I)-Sheet metal forming[J]. Forging ＆ Stamping Technology，2018，43（10）：1-12.

[13]孙友松，程永奇，胡建国,等.交流伺服机械压力机在金属塑性成形加工中的应用 (II)—体积成形[J].锻压技术，2018，43(11)：1-12.

Sun Y S，Cheng Y Q，Hu J G, et al. Applications of AC servo mechanical press in metal plastic forming (II)-Metal volume forming[J]. Forging ＆ Stamping Technology，2018，43(11)：1-12.

[14]Shiraishi M, Nikawa M. Forging of magnesium alloy covers with ribs and flanges from thin plate using servo press[J]. Steel Res. Int.，2010，81:1275-1278.

[15]蔡志仁，郭光辉，白国勋.伺服冲床应用于镁合金温热成形，冲压技术[J].锻造与冲压，2013，(18): 18-24.

Cai Z R, Guo G H, Bai G X.Application of magnesium alloy on warm hot forming by servo press machine [J].Forging ＆ Metalforming，2013，(18):18-24.

[16]刘明星，王思杰，李建. 协易机械：推动伺服热成形发展[J]，金属板材成形，2020,(3):46-52.

Liu M X, Wang S J, Li J. Xieyi Machine: Promote the development of hot servo forming[J]. Metal Sheet Forming, 2020, (3):46-52.

[17]Maeno T, Mori K, Hori A. Application of load pulsation using servo press to plate forging of stainless steel parts[J].Journal of Materials Processing Technology, 2014, 214(7):1379-1387.

[18]Matsumoto R, Jeon J Y, Utsunomiya H. Shape accuracy in the forming of deep holes with retreat and advance pulse ram motion on a servo press [J]. Jurnal of Materials Processing Technology, 2013, 213(5):770-778.

[19]Tomoyoshi Maenoa, Hiroki Hommaa, Ryohei Ikedaa, et al. Automatic re-lubrication by pulsating motion with punch having dimple bottom in backward extrusion of cylindrical cup[J]. Procedia Manufacturing, 2020, 50：231-235.

[20]Maeno T, Mori K I, Ichikawa Y, et al. Prevention of seizure in inner spline backward extrusion by low-cycle oscillation using servo press[J]. Procedia Engineering, 2014, 81: 1860-1865.

[21]Yang M. Smart metal forming with digital process and IoT [J]. International Journal of Lightweight Materials and Manufacture, 2018, (1): 207-214.

[22]Sebastian Kriechenbauer, Reinhard Mauermann, Dirk Landgrebe. Deep drawing with local hardening on digital multi-axis servo press[J]. Acta Metall. Sin.:Engl. Lett., 2015, 28(12)：1490-1495.

[23]Fallahiarezoodar A, Gupta T, Goertemiller C, et al. Residual stresses and springback reduction in U-channel drawing of Al5182-O by using a servo press and a servo hydraulic cushion[J]. Production Engineering, 2019,13:219-226.

[24]孙友松，黎勉，史国亮.1100 kN 伺服曲柄压力机的开发与研究[J].锻造与冲压，2011，(3): 50-53.

Sun Y S，Li M，Shi G L.Research ＆ development of 1100 kN servo crank press[J].Forging ＆ Metalforming，2011，(3):50-53.

[25]Kiichiro Kawamotoa, Hiroyuki Andob, Ken Yamamichia. Application of servo presses to metal forming processes[A]. 17th International Conference on Metal Forming[C]. Toyohashi, 2018.

[26]何德誉，曲柄压力机[M]. 北京:机械工业出版社，1981.

He D Y. Crank Presses[M]. Beijing: China Machine Press, 1981.

[27]孙友松，胡建国，程永奇. 伺服机械压力机[M]. 北京：机械工业出版社，2019.

Sun Y S，Hu J G, Cheng Y Q. Servo Mechanical Press[M]. Beijing：China Machine Press, 2019.

[28]Konrad Wegener. Forming Presses (Hydraulic, Mechanical, Servo) [M]. Berlin:CIRP Encyclopedia of Production Engineering, 2015.

[29]Schuler. Metal Forming Handbook[M]. Springer-vertag, Berlin Heidelber, 1998.

[30]Halicioglu R,Dulger L C,Bozdana A T. Mechanisms, classifications, and applications of servo presses: A review with comparisons[J]. Proceedings of the Institution of Mechanical Engineers, Part B:Journal of Engineering Manufacture, 2016，230（7）：1177-1194.

[31]Hwang W M, Hwang Y C，Chiou S T. A drag-link drive of mechanical presses for precision drawing[J]. Int. J. Mach. Tools Manufact.，1995,35（10）：1425-1433.

[32]周艳华，谢福贵，刘辛军. 伺服冲床主传动机构构型及运动学优化设计[J]. 机械工程学报，2015, 51（11）：1-7.

Zhou Y H, Xie F G, Liu X J. Type synthesis and optimization of main driving mechanism for servo-punch press [J]. Journal of Mechanical Engineering, 2015, 51(11):1-7.

[33]André Hber, Bernd-Arno Behrens, Richard Krimm. Development of a design tool for servo-powertrains in forming presses[EB/OL]. https://doi.org/10.1007/978-3-662-60417-5_9，93-101.

[34]杜威，赵升吨，范淑琴，等，交流伺服式机械压力机用齿轮减速的合理方式探讨[J].锻压装备与制造技术，2018，53（6）：8-12.

Du W，Zhao S D，Fan S Q，et al. Discussion on reasonable ways of gear reduction for AC servo mechanical press[J]. Metal Forming Equipment & Manufacturing Technology，2018，53（6）：8-12.

[35]殷文齐，李建，宋清玉. 伺服压力机滑块轻量化设计方法[J]. 一重技术,2014, (6）:1-5.

Yin W Q，Li J，Song Q Y. Light-weight design of slider of servo press[J]. CFHI Technology, 2014, (6）:1-5.

[36]叶华伟，莫健华.伺服压力机滑块结构的轻量化设计探索[J].锻压技术，2016,41(2)：103-108.

Ye H W，Mo J H. Research on lightweight design of servo press slider[J]. Forging ＆ Stamping Technology，2016,41(2)：103-108.

[37]彭发忠，王传英，柴恒辉，等.基于分层结构的伺服压力机滑块轻量化设计[J].清华大学学报：自然科学版，2020，60（12）：1016-1022.

Peng F Z, Wang C Y, Chai H H, et al. Lightweight slider design for a servo press based on its layered structure[J]. J. Tsinghua University: Sci. & Technol., 2020, 60（12）：1016-1022.

[38]孙友松,程永奇,张鹏,等.新型高效钢背/自润滑复合材料衬层结构传动螺母[J].机械工程学报, 2017,53(13):150-158.

Sun Y S，Cheng Y Q，Zhang P, et al. A novel type of transmission screw nuts with structure of steel backing/self-lubricant composite lining[J]. Journal of Mechanical Engineering, 2017,53(13):150-158.

[39]王江波,赵国亮,蒋晓春,等. 飞轮储能技术在电网中的应用综述[J]. 电力电子技术，2013，47（7）：28-30.

Wang J B, Zhao G L, Jiang X C, et al. Overview on application of flywheel storage technology in power grid[J]. Power Electronics, 2013, 47(7):28-30.

[40]周晓东，郭为忠. 伺服压力机能量管理系统的研究[J]. 传动技术，2018,32(4):31-36.

Zhou X D, Guo W Z. Research on energy management system of servo presses[J]. Drive System Technique，2018,32(4):31-36.

[41]陈宽，阮殿波，傅冠生.轨道交通用超级电容器研发概述[J]. 电池，2018,32(4):31-36.

Chen K，Ｒuan D B，Fu G S. Research and development summary of supercapacitor used in rail transit [J]. Battery，2018,32(4):31-36.

[42]胡建国，伺服压力机双肘节多连杆工作机构研究[D].广州：广东工业大学，2016.

Hu J G. Study on Multi-linkage Working Mechanisms with Two Joints for Servo Presses[D]. Guangzhou：Guangdong University of Technology，2016.

[43]Meng C F，Zhang C, Lu Y H, et al. Optimal design and control of a novel press with an extra motor[J]. Mechanism and Machine Theory, 2004, 39：811-818.

[44]Bosga S G，Segura M. Design and tests of a hybrid servo drive system for a 1000 T mechanical press[J]. Power Electronics Specialists Conference, 2008，15-19:424-429.

[45]Konrad Wegener. Forming presses (Hydraulic, mechanical, servo) [EB/OL].CIRP Encyclopedia of Production Engineering, CIRP. http://www.cirp.net/mainmenu-publications/other-publications/encyclopedia.html.

[46]Recep Halicioglu, Lale Canan Dulger, Ali Tolga Bozdana. Improvement of metal forming quality by motion design[J]. Robotics and Computer-Integrated Manufacturing，2018，51：112-120.

[47]李补生，李建，殷文齐，等. 新型伺服压力机热成形工艺曲线规划[J].一重科技, 2016,(2)：9-14.

Li B S，Li J，Yin W Q，et al. Hot forming process curve plan of new servo press[J]. CFHI Technology, 2016,(2)：9-14.

[48]Song Q Y, Guo B F, Li J. Drawing motion profile planning and optimizing for heavy servo press[J]. Int. J. Adv. Manuf. Technol., 2013, 69:2819-2831.

[49]Satoshi K,Tsubasa H,Akio K. Determination of back-pressure profile and slide motion of servo press in cold forging using sequential approximate optimization[J]. Journal of Advanced Mechanical Design, Systems and Manufacturing，2020, 14(4)：1-9.

[50]殷强，刘冬，汪建余. 基于伺服压力机生产线的曲线模拟工作研究[J].锻造与冲压，2020, 22:20-22.

Yin Q, Liu D, Wang J Y. Research on curve simulation of servo press production line[J]. Forging and Metalforming, 2020, 22:20-22.

[51]Yamashita H, Ueno H, Nakai H, et al. Technology to enhance deep-drawability by strain dispersion using stress relaxation phenomenon[A]. SAE World Congress and Exhibition[C]. Detroit,2015.

[52]付秀娟,周振,余月红,等.变速拉深影响B340/590DP板料成形性能的机理分析[J].锻压技术, 2018,43(4):131-137.

Fu X J，Zhou Z，Yu Y H，et al. Mechanism analysis on influence of variable speed deep drawing on ormability of B340/590DP sheet metal[J].Forging ＆ Stamping Technology，2018，43(4):131-137.

[53]Kim S Y, Tsuruoka K, Yamamoto T. Effect of forming speed in precision forging process evaluated using CAE technology and high performance servo-press machine[A].11th International Conference on Technology of Plasticity, ICTP[C]. Nagoya,2014.

[54]Shinomiya N, Shirakawa N. Experimental and analytical studies on impact extrusion of A1070 by servo press[J]. Transactions of the Japan Society of Mechanical Engineers Sreies A, 2013, 79(804): 1107-1111.

[55]Tamai Y, Inazumi T, Manabe K I. FE forming analysis with nonlinear friction coefficient model considering contact pressure sliding velocity and sliding length[J]. Journal of Materials Processing Technology, 2016, 227: 161-168.

[56]Tomoyoshi Maenoa, Hiroki Hommaa, Ryohei Ikedaa, et al. Automatic re-lubrication by pulsating motion with punch having dimple bottom in backward extrusion of cylindrical cup[J]. Procedia Manufacturing, 2020, 50: 231-235.

[57]方伍梅. 伺服工艺对板料成形性影响的研究[D].大连：大连理工大学,2018.

Fang W M. Study on the Effect of Servo Process on Sheet Formability[D]. Dalian: Dalian University of Technology, 2018.

[58]喻建军. 基于伺服压力机冲压速度对板料成形性的影响[D].合肥：合肥工业大学,2013.

Yu J J. Study of Influence of Punch Speed on Sheet Metal Forming Based on Servo Press[D]. Hefei：Hefei University of Technology, 2013.

[59]刘红武,李彦波.伺服冲压成型数值模拟解决方案研究[J].内燃机与配件,2019,(15):119-121.

Liu H W, Li Y B. Research on solution schemes of numerical simulation for servo forming[J]. Internal Combustion Engine & Parts, 2019,(15):119-121.

[60]Ma N X, Sugitomo N, Kyuno T, et al. Nonlinear friction model for servo press simulation[A]. The 9th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes: Part A Benchmark Problems and Results and Part B General Papers[C]. 2013.

[61]赵升吨，张鹏，范淑琴，等. 智能锻压设备及其实施途径的探讨[J].锻压技术,2018，43(7):32-48.

Zhao S D，Zhang P，Fan S Q，et al. Discussion on intelligent forging equipment and approaches of its implementation[J]. Forging ＆ Stamping Technology,2018，43(7):32-48.

[62]Hagino N, Endou J, Ishihama M, et al. Propagation behavior of ultrasonic wave around boundary surfaces of workpieces and dies[J]. Proc. Eng., 2014, 81:1073-1078.

[63]Yang M, Manabe K, Hayashi K, et al. Data fusion of distributed AE sensors for detection of friction source during press forming[J]. J. Mater. Process. Technol. , 2003, 139:368-372.

[64]Groche P, Brenneis M. Manufacturing and use of novel sensoric fasteners for monitoring forming processes[J]. Measurement, 2014, 53: 136-144.

[65]Kim S Y, Kubota S, Okuda M. Detection of abnormal behavior in manufacturing processes using bolt type Piezo-Sensor[A]. Proceedings of the 68th Japanese Joint Conference for the Technology of Plasticity[C]. Fukui,2017.

[66]Wang L, Zhu B, Liu Y, et al. Design and application of CPS for hot stamping based on cloud computing[A]. Advanced High Strength Steel and Press Hardening, Proc. of the 5th International Conference (ICHSU2020)[C]. Shanghai, 2020.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】