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2A12铝合金薄壁壳体强力旋压成形工艺
英文标题:Power spinning process of thinwalled shell parts for 2A12 aluminum alloy
作者:郭亚明 徐恒秋 薛秀琴 王东 郑嫄 王宇 黄涛 赵兴 梁春磊 
单位:长春设备工艺研究所 河北燕兴机械有限公司 
关键词:强力旋压 2A12铝合金 薄壁壳体 热处理 工艺参数 
分类号:TG376
出版年,卷(期):页码:2021,46(5):143-150
摘要:

 针对铝合金薄壁壳体旋压成形精度难控制以及热处理变形问题,采用强力旋压成形方法成形了2A12铝合金薄壁壳体,研究了H112态和退火态的坯料对成形的影响,分析了减薄率、进给比对成形中扩径量的影响规律,以及进给比和坯料壁厚对成形表面质量的影响。试验结果表明:H112状态的2A12铝合金经过道次减薄率为42.5%的旋压后,内表面出现裂纹;当减薄率由15.6%增大至42.5%时,扩径量由0.2 mm减小至0.03 mm;当减薄率为42.5%,进给比由0.67 mm·r-1分别提高至0.8和1.0 mm·r-1 时,扩径量由0.12 mm分别降低0.06和0.01 mm。 对H112状态的铝合金坯料采用380 ℃×1.5 h退火,再进行多道次旋压,旋压道次中间对坯料再进行330 ℃×0.5 h去应力退火,最终再对壳体进行495 ℃×40 min真空气冷,工件椭圆度可控制在0.12 mm以内,抗拉强度达到490~517 MPa,伸长率达到13.0%~15.5%,光洁度为1.298~2.221 μm。

 

 For the problems of difficulty in controlling the spining forming accuracy and heat treatment deformation for spinning aluminum alloy thin-walled shell parts, the thin-walled shell part of 2A12 aluminum alloy was formed by the power spinning method, and the influences of H112 state and annealed state blanks on the forming were studied. Then, the influence laws of thinning ratio and feed rate on the diameter expansion amount in the forming process were analyzed, and the influences of feed rate and wall thickness of blank on the forming surface quality were studied. The test results show that the inner surface of 2A12 aluminum alloy in H112 state occurs cracks after spinning with the pass thinning ratio of 42.5%. When the thinning ratio increases from 15.6% to 42.5%, the diameter expansion amount decreases from 0.2 mm to 0.03 mm. When the thinning rate is 42.5%, the feed rate increases from 0.67 mm·r-1 to 0.8 and 1.0 mm·r-1, respectively, and the diameter expansion amount decreases from 0.12 mm to 0.06 and 0.01 mm, respectively. Thus, the aluminum alloy blank in H112 state is annealed at 380 ℃×1.5 h, and then subjected to multi-pass spinning. In the middle of spinning passes, the blank is subjected to stress relief annealing at 330 ℃×0.5 h, and finally the shell part is subjected to vacuum air cooling at 495 ℃×40 min. Thus, the ovality of workpiece is controlled within 0.12 mm, the tensile strength reaches 490-517 MPa, the elongation reaches 13.0%-15.5%, and the smoothness is 1.298-2.221 μm.  

 
基金项目:
作者简介:
郭亚明(1988-),男,博士,副研究员 E-mail:18744026909@163.com
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