|
摘要：
|
|
首先，简要介绍了径向锻造机组的结构特点和工作原理，总结了近半世纪来国外机械驱动、液压驱动、机液混合驱动径向锻造机的锤头驱动方式的主要研发进展，对其典型产品的相关技术特点和产品型谱进行了分析对比。然后，详细介绍了径向锻造机在我国的发展概况和技术现状，指出全液压式径向锻造机及其生产线的全面国产化是我国锻压行业的迫切需要。故障预测与健康管理、智能制造是径向锻造机锤头驱动方式发展的主旋律，薄壁无缝钢管的锻打极限问题和更高锻打频次的追求将促使机械式径向锻造机锤头驱动方式由偏心轴滑块结构向双叶驱动轴结构演变。
|
|
Firstly, the structural characteristics and working principle of radial forging machine were simply introduced. The main progresses in the research and development of hammer driving methods of mechanical drive, hydraulic drive and mechanical-hydraulic hybrid drive for radial forging machine abroad were summarized in the past half century, and the related technical characteristics and product spectrum of the typical products were analyzed and compared. Then, the development and technical status of the radial forging machine in China were introduced in detail. The results show that the hydraulic drive for radial forging machine and its full localization of production lines is the urgent need of forging industry in China. Fault prognostics, health management and intelligent manufacturing are the main theme of the development of hammer driving mode for radial forging machine. Furthermore, the forging limit problem of thin-walled seamless steel pipe and the pursuit of higher stroke rate can promote the evolution of the hammer driving mode of mechanical radial forging machine from the eccentric shaft slider structure to the double blade drive shaft structure.
|
|
基金项目：
|
|
|
|
作者简介：
|
|
武哲（1989-），男，硕士，工程师，E-mail：wuzhedn@163.com
|
|
参考文献：
|
[1]解卓明.四锤头精锻机国产化的初探[J].锻压装备与制造技术,1995, 30(5):41-42.
Xie Z M. Preliminary study on domestication of four hammer radial forging machine[J]. China Metalforming Equipment & Manufacturing Technology, 1995, 30(5):41-42.
[2]牛勇,权晓惠,张营杰.径向锻造油压机电液伺服控制系统建模与仿真[J].锻压技术,2020,45(2):144-152.
Niu Y，Quan X H，Zhang Y J. Modeling and simulation on electro-hydraulic servo control system for radial forging hydraulic press[J].Forging & Stamping Technology, 2020, 45(2):144-152.
[3]Ghaei A, Movahhedy M R, Taheri A K. Study of the effects of die geometry on deformation in the radial forging process[J]. Journal of Materials Processing Technology, 2005, 170(1): 156-163
[4]Altan T, Oh S I, Gege H. Metal forming fundamentals and applications[J]. American Society for Metals，Materials Park，OH, 1983,353(3):114-115.
[5]Lahoti G D, Altan T. Analysis of the radial forging process for manufacturing rods and tubes[J]. Journal of Engineering for Industry,1976,98(1):265-271.
[6]Hojas H. GFM precision radial forging machines[A]. FIA Equipment Symposium[C]. Chicago,1973.
[7]Koppensteiner R，Auer M，Fair B. GFM radial forging machines for the titanium market[A]. Proceedings of the 13th World Conference on Titanium [C].TMS,2016.
[8]Domblesky J P，Shivpuri R，Painter B. Application of the finite-element method to the radial forging of large diameter tubes[J].Journal of Materials Processing Technology,1995, 49(1):57-74.
[9]Glushenkova S G，Polozhentsev K A，Dmitriev A I, et al. Development of a technology for a hydraulic radial forging machine at the Elektrostal Metallurgical Plant[J]. Metallurgist, 2017,61(5-6):394-399.
[10]Yang S. Research into the GFM forging process[J]. Journal of Materials Processing Technology,1991, 28(3):307-319.
[11]Altan T, Oh S, Gegel H L. Metal Forming Fundamental and Applications [M]. Metals Park, OH: American Society for Metals, 1983.
[12]张洪奎, 陈新建, 王文革,等. 径向锻造技术的应用[J]. 宝钢技术, 2005,(5):15-17.
Zhang H K，Chen X J，Wang W G，et al. Application of radial forging technology[J]. Baosteel Technology, 2005,(5):15-17.
[13]Ghaei A，Movahhedy M R. Die design for the radial forging process using 3D FEM[J]. Journal of Materials Processing Technology,2007,182(1-3):534-539.
[14]武哲.径锻机四锤头液压伺服系统的同步特性研究[D].兰州：兰州理工大学，2015.
Wu Z. The Research on the Synchronization Characteristics of the Four Hammer Hydraulic Servo System of the Radial Forging Machine[D]. Lanzhou: Lanzhou University of Technology，2015.
[15]葛鹏. 1.6 MN精锻机主机设计[D].兰州：兰州交通大学，2016.
Ge P. The Design of 1.6 MN Precision Forging Machine [D]. Lanzhou: Lanzhou Jiaotong University，2016.
[16]莫琛. 双锤头径向锻造工艺研究[D].秦皇岛：燕山大学，2018.
Mo C. Research on the Process of Radial Forging with Two Hammers[D]. Qinhuangdao: Yanshan University，2018.
[17]中国机械工程学会塑性工程学会. 锻压手册[M]. 北京:机械工业出版社, 2008.
China Society of Mechanical Engineering Plastic Engineering. Forging Manual[M].Beijing: China Machine Press, 2008.
[18]宋涛，赵升吨，刘洪宝.径向锻技术的应用及其发展[J]. 重型机械, 2012,(3):11-16.
Song T，Zhao S D，Liu H B. Application and development of radial forging technology [J]. Heavy Machinery, 2012, (3):11-16.
[19]李佳，何雪龙，黄艳龙，等.径锻机锤头调节过程分析[J]. 锻压装备与制造技术, 2016, 51(6):28-29.
Li J， He X L， Huang Y L，et al. Analysis of adjusting process for hammer in radial forging machine [J]. China Metalforming Equipment & Manufacturing Technology, 2016, 51(6):28-29.
[20]牛勇， 权晓惠， 张营杰，等. 现代自由锻造装备技术研究现状与发展趋势[J]. 精密成形工程, 2015, 7(6):17-24.
Niu Y，Quan X H，Zhang Y J，et al. Current development of free forging equipment [J]. Journal of Netshape Forming Engineering，2015, 7(6):17-24.
[21]张超，赵升吨，母东.航空锻件用径向锻机液压驱动方式合理性探讨[J]. 液压与气动，2014, (6): 13-16.
Zhang C， Zhao S D， Mu D. Study of hydraulic driving radial forging machine for Aeronautic Products[J]. Chinese Hydraulics & Pneumatics，2014, (6):13-16.
[22]Domblesky J P，Shivpuri R，Altan T. A Review of Radial Forging Technology Including Preform Design for Process Optimization[R]. Columbus: Ohio State University, 1994.
[23]Zhou X D, Liu X R, Xing J B. Forging penetration efficiency of steel H13 stepped shaft radial forging with GFM forging machine[J]. Journal of Shanghai Jiao Tong University, 2012, 17(3):315-318.
[24]胡亚民,车路长.精锻成形技术的现状及其发展[J].模具技术,1996, (3):25-32.
Hu Y M，Che L C. The status and development of precision forging forming technology[J]. Die and Mould Technology, 1996, (3):25-32.
[25]岳学松. GFM 精锻机及其工艺特点[J]. 特殊钢, 1984, (6): 22-30,71.
Yue X S. GFM precision forging machine and its process characteristics[J]. Special Steel, 1984, (6):22-30,71.
[26]区炎光.径向锻机的发展前景[J].锻压装备与制造技术,1983,18(4):64.
Ou Y G. Development prospect of radial forging machine[J]. China Metalforming Equipment & Manufacturing Technology，1983, 18(4):64.
[27]王文革，高雯. 液压式径锻机锻造变形工艺新技术及特点[A].第二届宝钢学术年会论文集[C].上海,2006.
Wang W G，Gao W. New technology & characteristics of deformation process for hydraulic radial forging machine[A]. Symposium of the Second Baosteel Academic Annual Meeting[C]. Shanghai, 2006.
[28]Koppensteiner R, Auer M. New forging drive system for radial forging based on double stroke mechanism[J]. BHM Berg-und Hüttenmnnische Monatshefte, 2018, 163(9): 361-366.
[29]刘宝璋. 二锤头径向锻造机[P].中国:89210705.7,1989-12-26.
Liu B Z. Two hammer radial forging machine[P]. China: 89210705.7,1989-12-26.
[30]刘宝璋. 三锤头径向锻造机[P].中国:89105201.1,1992-10-07.
Liu B Z. Three hammer radial forging machine[P]. China: 89105201.1,1992-10-07.
[31]刘宝璋.四锤头径向锻造机[P].中国:89210704.9,1989-12-06.
Liu B Z. Four hammer radial forging machine[P]. China: 89210704.9,1989-12-06.
[32]张信军. 精锻机夹头设计及关键件有限元分析[D]. 天津: 河北工业大学, 2007.
Zhang X J. Design of Precision Forging Machine Chuck Head and Key Pieces Finite Element Analysis[D].Tianjin: Hebei University of Technology, 2007.
[33]杨震,王炳正,宋道春,等.径向锻造设备与工艺综述[J].锻压装备与制造技术,2018,53(6):27-30.
Yang Z，Wang B Z，Song D C，et al. Overview of radial forging equipment and process [J].China Metalforming Equipment & Manufacturing Technology, 2018, 53(6):27-30.
[34]刘强,潘有武,黄艳龙,等.车轴径锻生产线及径锻机现状与发展趋势[J].锻压装备与制造技术,2016,51(5):7-9.
Liu Q，Pan Y W，Huang Y L，et al. Status and development trend of radial forging machine and radial forging production line for axle[J]. China Metalforming Equipment & Manufacturing Technology, 2016,51(5):7-9.
[35]刘贵明，商庆华，孙彤. 液压式径向锻造机的校正[J]. 一重技术, 2006, (2):33-35.
Liu G M，Shang Q H，Song T. Hydraulic radial forging press calibration[J]. CFHI Technology，2006,(2):33-35.
[36]徐雪飞， 刘炳荣， 郭海鸿. 特钢事业部13 MN径向锻造机主缸柱塞修复[J].宝钢技术, 2010,(6):70-73.
Xu X F，Liu B R，Guo H H. Restoration to the radial forging machines master cylinder plunger piston in Baosteel Special Steel Business Unit[J]. Baosteel Technology, 2010,(6):70-73.
[37]张昊. 16 MN全液压式径锻机主机液压系统静动态特性的研究[D].兰州：兰州理工大学,2018.
Zhang H. Study on the Static and Dynamic Characteristics of the Hydraulic System of the 16 MN Radial Forging Machine[D]. Lanzhou: Lanzhou University of Technology，2018.
[38]彭宇,刘大同,彭喜元.故障预测与健康管理技术综述[J].电子测量与仪器学报，2010,24(1):1-9.
Peng Y，Liu D T，Peng X Y.A review: Prognostics and health management[J].Journal of Electronic Measurement and Instrumentation，2010,24(1):1-9.
[39]孙博,康锐,谢劲松.故障预测与健康管理系统研究和应用现状综述[J].系统工程与电子技术，2007,29(10):1762-1767.
Sun B，Kang R，Xie J S.Research and application of the prognostic and health management system[J]. Systems Engineering and Electronics，2007,29(10):1762-1767.
[40]吕铁，韩娜.智能制造:全球趋势与中国战略[J].人民论坛·学术前沿，2015, (11): 6-15.
Lyu T，Han N. Intelligent manufacturing: Global trend and China strategy[J]. Frontiers，2015, (11): 6-15.
[41]周济. 智能制造— “中国制造2025”的主攻方向[J]. 中国机械工程, 2015, 26(17):2273-2284.
Zhou J. Intelligent manufacturing-main direction of “made in China 2025”[J].China Mechanical Engineering，2015，26(17):2273-2284.
[42]王新云，金俊松，李建军，等.智能锻造技术及其产业化发展战略研究[J].锻压技术，2018，43(7):112-120.
Wang X Y，Jin J S，Li J J，et al.Research on intelligent forging technology and its industrialization strategy[J].Forging & Stamping Technology，2018，43(7):112－120.
[43]夏巨谌,邓磊,金俊松，等.我国精锻技术的现状及发展趋势[J]. 锻压技术,2019,44(6):1-16,29.
Xia J C，Deng L，Jin J S，et al.Current situation and development trend of precision forging technology in China[J].Forging & Stamping Technology，2019，44(6): 1-16,29.
[44]国家制造强国建设战略咨询委员会，中国工程院咨询中心.智能制造[M].北京: 电子工业出版社，2016.
National Manufacturing Power Construction Strategy Advisory Committee，China Academy of Engineering Consulting Center.Intelligent Manufacturing[M].Beijing: Publishing House of Electronics Industry，2016.
[45]姚静，曹晓明，沙桐，等.重型锻造液压机流控新技术[J].液压与气动，2019, (12):1-14.
Yao J，Cao X M，Shao T，et al.New technology for heavy-duty forging hydraulic press[J].Chinese Hydraulics & Pneumatics，2019, (12):1-14.
|
|
服务与反馈：
|
|
【本网站尚未开通全文下载服务】【加入收藏】
|
|
|
|
