锻压技术

350 MN多向双动挤压液压机活动横梁纠偏调平策略

英文标题：Correction and leveling strategy on movable beam for 350 MN multi-directional double-action extrusion hydraulic press

作者：郭玉玺张利

单位：太原重工股份有限公司南京迪威尔高端制造股份有限公司

关键词：多向双动挤压模锻活动横梁纠偏调平

分类号：TG315.4

出版年,卷(期):页码：2020,45(7):153-159

摘要：

为满足大型精密模锻件的成形工艺需要，须在大型模锻液压机上装备纠偏装置或调平系统，使活动横梁在偏心载荷下达到一定的水平精度。结合一台具有模锻功能的350 MN多向双动挤压液压机研制、创新液压机结构和控制系统设计，从技术可靠、简单、适用和低成本角度，探讨了活动横梁基于对偏心载荷响应的纠偏调平策略。将回程缸与主缸一起构成一个纠偏力自适应调平系统。按偏心力矩产生的方位，使其中的1个或2个回程缸升压、使相对应的主缸旁路卸压，组成闭环调节回路，可使活动横梁的动态水平度控制在允许范围内，系统简单可靠、装机功率低、运行效率高。

In order to meet the requirements of forming process for the large precision die forgings, it is necessary to equip the correction device or the leveling system in the large die forging hydraulic press, so that the movable beam can achieve a certain level accuracy under the eccentric load. Combined with a 350 MN multi-directional double-action extrusion hydraulic press with die forging function, the hydraulic press structure and the control system design were studied and innovated, and the correction and leveling strategy of movable beam based on the response to eccentric load was discussed by the perspective of reliability, simplicity, applicability and low cost, Furthermore, the return cylinders and the main cylinders together constituted a corrective force self-adaption leveling system. According to the position generated by the eccentric moment, the closed-loop adjustment loop was formed by boosting one or two of return cylinder and depressurizing the corresponding main cylinder bypass, and the dynamic levelness of movable beam was controlled within the allowable range. Thus, the system is simple and reliable with low installed power and high operating efficiency.

基金项目：

国家《首台(套)重大技术装备推广应用指导目录》(工信部装函［2018］47号（11.3.14）)；南京市高端人才团队引进计划专项资助项目（宁财规［2014］3号）

郭玉玺（1948-），男，学士，教授级高工 E-mail：gyuxi@sohu.com

参考文献：

[1]别洛夫 A Φ，靳辅安，薛永春，等.水压机模锻[M]. 北京：国防工业出版社，1981.

Ьелов A Φ, Jin F A, Xue Y C, et al. Hydraulic Press Closed Die Forging [M]. Beijing: National Defense Industry Press,1981.

[2]原中华人民共和国机械工业部. GB 50272 锻压设备安装工程施工及验收规范[M].北京：中国计划出版社，1998.

Ministry of Machinery Idustry of the People′s Republic of China. GB 50272 Code for Construction and Acceptance of ForgingPress Equipment Installation Engineering [M]. Beijing: China Planning Publishing House, 1998.

[3]俞新陆. 液压机的设计与应用[M].北京：机械工业出版社，2006.

Yu X L. Design and Application of Hydraulic Press[M]. Beijing: China Machine Press,2006.

[4]俞新陆. 液压机现代设计理论[M].北京：机械工业出版社，1987.

Yu X L. Modern Design Theory of Hydraulic Press[M]. Beijing: China Machine Press,1987.

[5]郭玉玺. 机械行业标准《油泵直接传动双柱斜置式自由锻造液压机》释义[J].锻压技术，2012，37（5）：185-194.

Guo Y X. Interpretation of oil pump direct drive doublecolumn oblique opendie forging hydraulic press, mechanical industry standard [J]. Forging & Stamping Technology,2012,37 (5): 185-194.

[6]杨固川, 刘军,王建国,等. 800 MN大型模锻液压机液压驱动和控制系统的技术研究[J].中国重型装备,2014,（4）：5-8.

Yang G C, Liu J, Wang J G, et al. Technical research on hydraulic drive and control system of 800 MN heavy duty die hydraulic press [J]. China Heavy Equipment, 2014, (4): 5-8.

[7]Michael Pahnke, Guo Y X. Building and Application of a New Powerful Multiway Forging Press[A].19th International Forgemasters Meeting [C]. Tokyo:2014.

[8]郭玉玺, 张利.一种大型模锻液压机活动横梁倾斜纠偏系统[P].中国：201920074087.5，2019-07-19.

Guo Y X, Zhang L. Rectifying and leveling strategy of moving beam for one kind large closed die forging hydraulic press [P]. China: 201920074087.5, 2019-07-19.

[9]裴红蕾，刘刚，赵翠萍. 基于二级控制器的重型锻造液压机同步控制 [J].锻压技术，2018,44(1):118-122.

Pei H L，Liu G，Zhao C P. Heavyduty forging hydraulic press synchronouscontrol based on secondary controller [J]. Forging & Stamping Technology，2018, 44(1):118-122.

[10]郭玉玺, 张利.大型模锻液压机混合动力液压传动系统[P].中国：ZL 201821673979.9，2019-07-26.

Guo Y X, Zhang L. Hybrid hydraulic drive system for large closeddie forging hydraulic press [P]. China: ZL 201821673979.9, 2019-07-26.

[11]任伟伟，徐春国，陈翔龙. 铝合金控制臂多向挤压制坯及模锻成形工艺[J].锻压技术，2018,43(8):110-116.

Ren W W，Xu C G，Chen X L. Process of multidirectional extrusion and die forging for control arm of aluminum alloy [J]. Forging & Stamping Technology，2018,43(8):110-116.

[12]徐文翠，宋昌哲. 不等径阀体的多向模锻生产工艺[J].锻压技术，2018,43(7):121-128.

Xu W C，Song C Z. Multiram forging process for unequal diameter valve body [J]. Forging & Stamping Technology，2018,43(7):121-128.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】