锻压技术

单侧轴倾斜角度对小锥角锥度壁板成形精度的影响

英文标题：Influence of inclination angel for unilateral axis on forming precision of taper panel with small taper

分类号：TG386

出版年,卷(期):页码：2020,45(6):59-63

摘要：

针对小锥角2219铝合金锥度壁板的成形精度控制，结合四轴卷板机的结构特点及产品精度要求，理论核算了单侧轴两缸高度差异，建立了小锥角2219铝合金锥度壁板型面与单侧轴倾斜角度的关系。通过研究不同单侧轴倾斜角度工艺参数，探究其对小锥角锥度壁板成形精度的影响规律，结果表明：在侧轴两缸高度差异较大及同等条件下，小端由于受到卷锥装置挤压，优先达到曲率半径，当侧轴两缸高度差异减小时，改变大端变形趋势，增加大端塑性变形比例，可实现大、小端曲率半径控制。当上、下轴夹持间隙为20 mm时，1缸距离为250 mm、2缸距离为300 mm，小锥角锥度壁板成形精度控制在1.5 mm以内，满足弧度间隙及直线度要求。

For the control of forming precision for 2219 aluminum alloy taper panel with small taper, the relationship between profile and inclination angel of unilateral axis for 2219 aluminum alloy taper panel with small taper was established by combining the structural characteristics of four-axis bending machine and product precision requirements to calculate the difference in height between two cylinders of unilateral axis theoretically, and the influence law on the forming precision of the taper panel with small taper was explored by studying the process parameters with different inclination angles of unilateral axis. The results show that the bending radiuses of the small end preferentially reaches due to the extrusion of the cone device when the difference in height between the two cylinders of the unilateral axis is large and they are under the same conditions, and when the difference in height between the two cylinders of the unilateral axis is reduced, the bending radii of the large and small ends are controlled by changing deformation trend and increasing the plastic deformation ratio of the large end. Thus, when the clamping gap between the upper and lower shafts is 20 mm, the distance of cylinder 1 is 250 mm and the distance of cylinder 2 is 300 mm, and the forming precision of taper panel with small taper is controlled within 1.5 mm to meet the requirements of radial gap and straightness.

基金项目：

天津市科技支撑项目（17YFZCGX00530）

胡德友（1988-），男，硕士，工程师 E-mail：hudeyou1988@126.com

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