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温度条件对铜管/铝管磁脉冲-半固态复合辅助钎焊接头微观组织的影响
英文标题:Influence of temperature condition on microstructure of Cu tube/Al tube brazed joint produced by magnetic pulse and semi-solid composite auxiliary technology
作者:高远 黄尚宇 邓凌波 冯珂 黄海川 王振东 
单位:武汉理工大学 材料科学与工程学院 
关键词:Cu/Al连接 半固态技术 温度条件 显微结构 钎焊 钢管 铝管 
分类号:TG454
出版年,卷(期):页码:2019,44(10):169-175
摘要:

基于磁脉冲-半固态复合辅助钎焊工艺,实现了Cu管/Al管无钎剂钎焊,研究了温度条件对连接质量的影响。试验结果表明: Zn-15Al钎焊温度为390 ℃时,钎料固相率过高,无法去除氧化铝膜;该温度下钎料对母材的铺展性不足,不能实现与铜母材的有效冶金连接,钎缝中未发现CuZn5相;当钎焊温度为410 ℃时,冶金连接良好,钎缝中α相接近球形,存在CuZn5和三元相。Zn-22Al钎焊温度为430 ℃时,同样无法去除氧化铝膜,但钎料铺展性提高,实现了与铜母材的冶金连接;钎焊温度为460 ℃时,冶金结合良好,但α相形状较为不规则;当钎焊温度升至490 ℃时,钎缝中出现较多的θ相。温度条件影响钎料的固相率和铺展性,决定了接头冶金连接;不同温度下Cu元素含量和相的生长状况不同,决定了钎缝的显微形貌。

Based on magnetic pulse and semi-solid composite auxiliary brazing process, Cu/Al tube brazing without flux was realized, and the influences of temperature conditions on the quality of connection were researched. The test results show that when the Zn-15Al brazing temperature is 390 ℃, the solder solid rate is higher, and removing the alumina membrane is failed. Therefore, the spread of solder to base metal at this temperatures is insufficient, the effective metallurgical connection with the copper base metal is not realized, and no CuZn5 phase is found in brazing seam. When the brazing temperature is 410 ℃, the metallurgical connection is good, α phase in brazing seam is near spherical, and CuZn5 and ternary phase are existed. When the Zn-22Al brazing temperature is 430 ℃, removing the alumina membrane is also failed, but the spread of solder is improved, and the metallurgical connection with copper base metal is realized. When the brazing temperature is 460 ℃, the metallurgical bonding is good, but the shape of α phase is irregular. When the brazing temperature is 490 ℃, more θ phases appears in brazing seam. Thus, the solid phase ratio and the spread of solder are influenced by temperature condition, which determines the formation of metallurgical connection, and the content of Cu and the phase growth are different at different temperatures, which determines the microstructure of brazing seam.

 
基金项目:
国家自然科学基金资助项目(51605357)
作者简介:
作者简介:高远(1994-),男,硕士研究生 E-mail:1060522929@qq.com 通讯作者: 黄尚宇(1963-),男,硕士,教授 E-mail:huangshy@whut.edu.cn
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