锻压技术

车轴锻造生产过程监控管理系统开发

英文标题：Development of monitoring and management system for axle forging production process

作者：靳龙张建业

单位：兰州兰石重工有限公司

分类号：TG248

出版年,卷(期):页码：2019,44(8):1-5

摘要：

针对车轴锻造生产过程无法实时监控、系统难以实现互联、生产数据较多且无法实现互通共享等问题，设计与实现了一种基于MES系统框架下的锻造生产工艺过程监控管理系统。该系统采用C/S框架实现生产过程监控的数字透明化，确保实时生产过程数据安全可靠。此外，通过简单配置与上层制造执行系统及底层的工控设备实施联网通讯，能够进行作业任务下达、锻造工艺数据上传等操作，实现了生产调度、设备运转、监控管理的有效统一，有效地提高了企业的运转效率，最大化地减轻了工程技术人员的操作复杂度。经生产现场实际运行测试结果验证，该套监控系统具有实时性强、操作简单、符合实际生产需求的优点。

For the problems that realtime monitoring was not realized in the axle forging production process, the system was difficult to achieve interconnection, the production data was more and could not achieve interoperability etc., a forging production process monitoring and management system based on the MES system framework was designed and implemented, which adopted C/S framework to realize the digital transparency of production process monitoring and assured the security and integrity of the realtime production process data resources. Additionally, through simple configuration for the networking communication with upper manufacturing execution system (MES) and lower industrial control equipment, tasking assignment and uploading forging process data etc. were conducted, and orderly and unified production scheduling, equipment operation and monitoring management were realized. Therefore, the operation efficiency of enterprises was effectively improved, and the operation complexity of engineers and technicians was minimized. The verification of production site test results shows that the proposed monitoring system has the advantages of strong realtime, simple operation and meeting the actual production needs.

基金项目：

靳龙（1965-），男，学士，高级工程师 Email：13893611403@163.com

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