网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
直线电动机驱动高速压力机的应用研究
英文标题:Application research on linear motor drive high speed press
作者:梁锦涛 王文博 纪小品 张言 
单位:西安电子科技大学 
关键词:机械压力机  永磁直线电动机 直接驱动 边端效应 气电复合 
分类号:TG385;TM359
出版年,卷(期):页码:2018,43(6):74-79
摘要:

取消一切中间传动环节,利用直线电动机直接驱动能提高机械压力机的速度、效率和精度,但传统直线电动机驱动压力机在吨位、成本和可靠性间存在制约关系。为此,在对直线电动机驱动锻压设备的发展现状进行介绍的基础上,研究了新型直线电动机直接驱动的高速压力机结构方案。考虑压力机的工作特性和制造成本,设计次级动子只存在凸极铁心的磁通切换直线电动机的3种拓扑结构。为平衡电动机的法向吸力,提出双边平板式、四边和六边筒型磁通切换直线电动机的冲头结构,并结合气电复合、混合励磁等方式,提高直线压力机的冲压力。

The linear motor direct drive can improve the velocity, efficient and precision of mechanical press by eliminating any middle transmissions. However, traditional linear motor drive press exists restrictive relation between tonnage, cost and reliability. Therefore, based on summarizing the development status of linear motor drive forging apparatuses, structure schemes of novel linear motor direct drive high speed press were researched. Considering the work characteristics and manufacturing cost of mechanical press, three topologies of flux switch linear motor were designed, in which the secondary mover only consisted of salient pole core. In order to balance the motor normal force, punch structures driven by double flatplates, four side and six side tubular flux switch linear motors were proposed respectively. Thus, the stamping force of mechanical press was enhanced by combining pneumaticelectric with hybrid excitation. 
 

基金项目:
国家自然科学基金资助项目(51605363);中央高校基本科研业务费(JB160407,XJS16010)
作者简介:
梁锦涛(1984-),男,博士;Email:jtliang@xidian.edu.cn
参考文献:


[1]赵升吨, 张学来, 高长宇,等. 高速压力机的现状及其发展趋势
[J]. 锻压装备与制造技术, 2005, 40 (1): 17-25.


Zhao S D, Zhang X L, Gao C Y, et al. Actuality & progress of high speed press
[J]. China Metalforming Equipment & Manufacturing Technology, 2005, 40 (1): 17-25.



[2]李烨健, 孙宇, 胡峰峰. 多杆高速机械压力机机构优化设计
[J]. 中国机械工程, 2015, 26 (1): 31-36.


Li Y J, Sun Y, Hu F F. Optimization design for multilinkage of high speed mechanical press
[J]. China Mechanical Engineering, 2015, 26 (1): 31-36.



[3]Zheng E L, Jia F, Zhu S H, et al. Thermal modelling and characteristics analysis of high speed press system
[J]. International Journal of Machine Tools and Manufacture, 2014, 85: 87-99.



[4]Jia F, Xu F Y. Dynamic analysis of closed high-speed precision press: Modeling, simulation and experiments
[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2014, 228 (13): 2383-2401.



[5]齐全全, 李艾民, 柯尊芒,等. 伺服压力机传动系统动态特性分析与研究
[J]. 锻压技术, 2016, 41 (5): 82-86.


Qi Q Q, Li A M, Ke Z M, et al. Dynamic performance analysis and study on the driving system of servo press
[J]. Forging & Stamping Technology, 2016, 41 (5): 82-86.


[6]Li C H, Tso P L. The study of dynamic balancing for high-speed presses
[J]. JSME International Journal Series C-Mechanical Systems, Machine Elements and Manufacturing, 2006, 49 (3): 657-662.



[7]Zheng E L, Zhu R, Zhu S H, et al. A study on dynamics of flexible multilink mechanism including joints with clearance and lubrication for ultraprecision presses
[J]. Nonlinear Dynamics, 2016, 83 (1-2): 137-159.



[8]曹育硕. 机床用永磁同步直线电机设计与分析
[D]. 南京:东南大学, 2016.


Cao Y S. Design and Analysis of Permanent Magnet Linear Synchronous Motor Used in Machine Tools
[D]. Nanjing: Southeast University, 2016.



[9]万莉平, 张军, 郑天池,等. 直驱型高速数控机床进给系统设计分析及实验
[J]. 组合机床与自动化加工技术, 2015, (3):111-114.


Wang L P, Zhang J, Zheng T C, et al. Design analysis and experiment of high speed CNC machine tool feed system driven by linear motor
[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2015, (3): 111-114.



[10]Nakagava T, Higuchi T, Sato R, et al. Linear motor srive CNC press using learning control
[J]. Cirp Annals-Manufacturing Technology, 1999, 48 (1): 199-202.



[11]叶云岳, 陈永校, 卢琴芬. 直线电动机驱动冲压机的研究与应用
[J]. 电工技术学报, 1999, 14 (5): 67-70.


Ye Y Y, Chen Y X, Lu Q F. Research and application of the punching machine driven by linear induction motor
[J]. Transactions of China Electrotechnical Society, 1999, 14 (5): 67-70.



[12]Schuler Group. First linear hammer with servo technology
[EB/OL]. https://www.schulergroup.com/unternehmen/presse/pre ssemeldungen/tab/archiv/2014/2014_10_01_hammer/index. html, 2015-12-15.



[13]Xu J, Guo B, Shan D B, et al. Development of a microforming system for micro-punching process of micro-hole arrays in brass foil
[J]. Journal of Materials Processing Technology, 2012, 212: 2238-2246.



[14]Arai H. Forcecontrolled metal spinning machine using linear motors
[A]. Proceedings of the 2006 IEEE International Conference on Robotics and Automation
[C]. Orlando, USA, 2006.



[15]吴凡. 直线伺服电机驱动的压力机设计与研究
[D]. 苏州:苏州大学, 2011.


Wu F. The Design and Analysis of Press Machine Driven by Linear Servo Motor
[D]. Suzhou: Soochow University, 2011.



[16]Rauch S E, Johnson L J. Design principles of fluxswitching alternators
[J]. AIEE Transactions, 1955, 74 (3): 1261-1268.



[17]Hoang E, Ben-Ahmed A H, Lucidarme J. Switching flux permanent magnet polyphased machines
[A]. Proceedings of 7th European Conference Power Electronic Application
[C]. Trondheim, Norway, 1997.



[18]Cheng M, Hua W, Zhang J Z, et al. Overview of stator-permanent magnet brushless machines
[J]. IEEE Transactions on Industrial Electronics, 2011, 58 (11): 5087-5101.


19]Wang C F, Shen J X. A method to segregate detent force components in permanentmagnet fluxswitching linear machines
[J]. IEEE Transactions on Magnetics, 2012, 48 (5): 1948-1955.



[20]Abdollahi S E, VaezZadeh S. Back EMF analysis of a novel linear flux switching motor with segmented secondary
[J]. IEEE Transactions on Magnetics, 2014, 50 (4): 1-9.



[21]Cao R W, Cheng M, Mi C C, et al. Influence of leading design parameters on the force performance of a complementary and modular linear fluxswitching permanentmagnet motor
[J]. IEEE Transactions on Industrial Electronics, 2013, 61 (5): 2165-2175.

服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9