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锻造液压机工作缸连接球铰的结构研究
英文标题:Study on structure for connecting spherical hinge of forging hydraulic cylinder
作者:张玺 杨晋 高俊峰 
单位:兰州交通大学 兰州兰石能源装备工程研究院有限公司 
关键词:锻造液压机 工作缸 球铰结构 单球铰 双球铰 
分类号:TG315
出版年,卷(期):页码:2018,43(2):0-0
摘要:

 针对锻造液压机工作缸连接球铰结构设计缺少理论依据的问题,通过分析球铰球面润滑条件明确了球铰摩擦状态,通过建立偏载工况下单、双连接球铰自锁时工作缸力学分析模型,分析了工作缸受力状况,并确定柱塞对导向套的侧推力。基于赫兹接触理论分析了柱塞与导向套接触状况,并以导向套强度为条件,限制球铰对工作缸传递的摩擦转矩,研究了球铰允许摩擦圆半径的计算方法。综合偏心锻造工况,确定了球铰摩擦圆半径,根据球铰摩擦圆半径与球铰结构的关系,提出球绞结构参数的确定方法。依据以上方法,选择4台现有设备工作缸的球铰结构进行设计计算,计算结果表明单球铰结构工作缸抗偏载能力弱于双球铰结构工作缸,且现有设备的单球铰结构存在设计隐患。

For lacking of theoretical basis of the structural design of forging hydraulic cylinder′s connection spherical hinge, the status of spherical hinge friction was confirmed by analyzing lubrication conditions of spherical hinge surface. Then, the stress state of working cylinder was studied by setting up the mechanics model of working cylinder under the eccentric forging of the self-locked single and double spherical hinges,and the side force of plunger on guide sleeve was obtained. Based on Hertz contact theory, the contact condition between plunger and guide sleeve was analyzed, and the calculation method of allowed friction circle radius for spherical hinge was studied through limiting the friction torque transmitted by the working cylinder to satisfy the guide sleeve strength condition. However, composited eccentric forging conditions, the spherical hinge friction circle radius was  confirmed, and the methods of determining spherical hinge structural parameters were put forward according to the relationship between friction circle radius and structure of spherical hinge. According to the above methods, the spherical hinge structure of four existing working cylinders were designed and calculated. The theoretical calculation results indicate that the anti-eccentric load capacity of the single-ball hinge cylinder is weaker than that of the double-ball hinge cylinder, and the design of single-ball hinge structure is with hidden troubles.
基金项目:
国家自然科学基金资助项目(51265022);甘肃省科技计划资助项目(145RJZA187)
作者简介:
作者简介:张玺(1993-),男,硕士研究生 E-mail:981577517@qq.com 通讯作者:杨晋(1961-),男,学士,教授 E-mail:yangjin@mail.lzjtu.cn
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