网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
融合联立约束法和Simulink的高速压力机曲轴动态仿真
英文标题:Dynamical simulation of high-speed press crankshaft with joint constraint method and Simulink
作者:蔡玉强 朱东升 
单位:华北理工大学 
关键词:对称布置式曲柄滑块机构 联立约束法 Matlab /Simulink 达朗贝尔原理 压力机曲轴 高速压力机 
分类号:TH122
出版年,卷(期):页码:2017,42(12):98-103
摘要:
针对高速曲柄压力机中对称布置式曲柄滑块机构,提出了一种融合联立约束法和MATLAB/Simulink的机构动态仿真分析方法。该方法首先基于机构位移闭环矢量方程,建立速度方程及加速度方程,采用达朗贝尔原理建立机构的动力学方程,并通过加速度实现运动方程与动力学方程的联立。在此基础上利用MATLAB/Simulink软件建立了机构的动态仿真模型,将动力学方程作为Function模块嵌入到仿真模型中。并在冲压力作用下对高速压力机的工作过程进行了仿真分析,快速、准确地求得了一个运动周期内压力机曲轴各个轴颈处载荷大小和方向的变化规律,验证了高速压力机的平衡机构具有良好的动平衡效果。所得分析结果为高速压力机曲轴、曲轴支撑结构和动平衡结构的设计和优化提供了重要的参考依据。
Aiming at symmetrical crank slider mechanism of high-speed press, a dynamic simulation analysis method combining joint constraint method with MATLAB/Simulink was proposed. First, a velocity equation and an acceleration equation were established based on the closed loop vector equation of displacement. Then, the dynamic equations of mechanism were established by D′Alembert principle, and the kinematic equations and dynamic equations were combined by acceleration. Furthermore, the dynamic simulation model of mechanism was established by MATLAB/Simulink on this basis, and the dynamic equations were embedded in the simulation model as Function module. Thus, the simulation analysis of stamping process for high-speed press was carried out under the stamping force, and the load and direction variations of each press crankshaft journal in a movement cycle was obtained quickly and accurately. Thus, the good dynamic balance effect of balancer for high-speed press was verified. The results provide important reference for designing and optimizing the high-speed press crankshaft, support structure and dynamic balanced structure.
基金项目:
河北省高层次人才资助项目(A201400214)
作者简介:
作者简介:蔡玉强(1967-),男,博士,教授 E-mail:867798081@qq.com 通讯作者:朱东升(1991-),男,硕士研究生 E-mail:657366113@qq.com
参考文献:

[1]胡战胜,欧汝康,欧建业,等.高速压力机对称动平衡机构设计与实例分析[J].锻压装备与制造技术,2015,50(2):30-31.

Hu Z S,Ou R K, Ou J Y,et al.Design and instance analysis about dynamic balance mechanism on high speed press[J].China Metalforming Equipment & Manufacturing Technology,2015,50(2):30-31.


[2]张庆飞,范巍,江宝明.高速曲柄机械压力机动平衡优化[J].锻压装备与制造技术,2015,50(5):12-16.

Zhang Q F, Fan W, Jiang B M. Optimization of dynamic balance for high-speed crank mechanical press[J].China Metalforming Equipment & Manufacturing Technology,2015,50(5):12-16.


[3]陆杨,王邵君.闭式双点高速精密数控压力机动平衡机构设计[J].金属加工,2015,(9):46-47.

Lu Y, Wang S J. Design of pressure balancing mechanism for closed double point high speed precision CNC[J].Metal Working,2015, (9):46-47.


[4]邓明,胡根铭,吕琳,等. 精冲压力机的现状及发展趋势[J].锻压技术,2016,41(8):1-6.

Deng M, Hu G M, Lyu L, et al. Present situation and development trend of fine blanking press[J].Forging & Stamping Technology,2016,41(8):1-6.


[5]陈舒萍,丘佛球,章争荣.曲柄压力机滑动轴瓦受力的数值模拟及测试实验[J].锻压技术,2017,42(2):87-92.

Chen S P, Qiu F Q, Zhang Z R. Numerical simulation and experiment on stress distribution of sliding bearing for crank press[J]. Forging & Stamping Technology,2017,42(2):87-92.


[6]周志鸿,李晓,孙常盛.基于ANSYS的曲柄压力机曲轴刚度分析[J].锻压技术,2007,32(5):114-117.

Zhou Z H, Li X, Sun C S. Crankshaft flexibility analysis of the crank press based on ANSYS[J].Forging & Stamping Technology,2007,32(5):114-117.


[7]秦为前,王栓虎,解德乾.压力机曲轴动力学仿真研究[J].起重运输机械,2011,(12):39-41.

Qin W Q, Wang S H, Xie D Q. Research on dynamic simulation of press crankshaft is studied[J]. Hoisting and Conveying Machinery,2011,(12):39-41.


[8]王磊,贾方,陈树新,等.高速压力机转子-轴承系统的动力学研究[J].振动工程学报,2012,25(4):460-466.

Wang L, Jia F, Chen S X, et al. Dynamics of rotor-bearing system in high speed press[J].Journal of Vibration Engineering,2012,25(4):460-466.


[9]曾梁彬,孙宇,彭斌彬.基于动态响应的高速压力机综合平衡优化[J].中国机械工程,2010,21(18):2143-2148.

Zeng L B, Sun Y, Peng B B. Synthetic dynamic balance optimization of high speed punch based on dynamic response[J].China Mechanical Engineering,2010,21(18):2143-2148.


[10]张晓阳,王兴松,贾方,等.闭式高速曲柄压力机动平衡优化设计[J].锻压技术,2016,41(6):96-99.

Zhang X Y, Wang X S, Jia F,et al. Dynamic balance optimization on high speed crank press[J].Forging & Stamping Technology,2016,41(6):96-99.


[11]约翰·F·加德纳.机构动态仿真:使用MATLAB和SIMULINK[M].西安:西安交通大学出版社,2002.

John F Gardner. Simulations of Machines Using MATLAB and SIMULINK [M].Xi′an:Xi′an Jiao Tong University Press,2002.


[12]黎明安,钱利.MATLAB/Simulink动力学系统建模与仿真[M].北京:国防工业出版社,2015.

Li M A, Qian L. MATLAB/Simulink Dynamics System Modeling and Simulation [M]. Beijing: National Defense Industry Press,2015.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9