锻压技术

基于主辅旋轮的曲母线件无芯模旋压成形

英文标题：Spinning of curvilinear generatrix parts without mandrel based on main and auxiliary rollers

作者：张晓鑫王进陆国栋王亚宇

单位：浙江大学

分类号：ＴＨ１６２

出版年,卷(期):页码：2017,42(10):86-95

摘要：

无芯模旋压由于不受芯模限制，适合复杂曲母线工件的柔性旋压成形，但仍需一定的辅助支撑，以克服成形形状精度较差的问题。针对主辅旋轮的曲母线件无芯模旋压，运用仿真与实验相结合的方法分析其在有无端部辅助支撑、有无辅助旋轮支撑时的旋压效果，分别对仿真结果的应力、应变、轮廓形状和壁厚分布情况进行了探讨。结果表明，端部辅助支撑有助于提高整体弯折变形效果，辅助旋轮支撑有助于板料局部成形，复合辅助支撑则综合了两者的成形特性，可以得到满足成形质量的工件。另外，通过变进给和首道次预成形直线形状的两道次旋压成形方法，对成形质量进行改善，结果表明两种方法相结合可以明显提高最大减薄率，改善壁厚均匀度。

Without the limit of mandrel, the spinning without mandrel is suitable to form complex curvilinear generatrix parts. However, it still needs some auxiliary supports to overcome the poor precision of forming shape. For the spinning of curvilinear generatrix parts without mandrel based on main and auxiliary rollers, the spinning effects with or without an end auxiliary support or an auxiliary roller support were analyzed by combining the simulation with experiment method, and the stress, strain, profile shape and wall thickness distribution in the simulation results were discussed respectively. The research results show that the end auxiliary support helps to improve the effect of overall bending deformation, and the auxiliary roller support helps to form sheet metal locally. However, the composite auxiliary support can obtain workpiece that satisfies the forming quality requirement by combining their forming characteristics. In addition, the forming quality is improved by taking variable feeding and twopass spinning with preformed linear shape at the first pass. Thus, the maximum reduction rate and wall thickness uniformity can be obviously improved by combining the above two methods.

基金项目：

浙江省自然科学基金资助项目(LY15E050003);中央高校基本科研业务费专项资金资助（2015QNA4003）

作者简介：张晓鑫（1992-），男，硕士研究生，E-mail：939734712@qq.com；通讯作者：王进（1980-），男，博士，副教授，E-mail:dwjcom@zju.edu.cn

参考文献：

[1]赵琳瑜, 韩冬, 张立武, 等. 旋压成形技术和设备的典型应用与发展[J]. 锻压技术, 2007, 32(6): 18-26.

Zhao L Y, Han D, Zhang L W, et al. Typical application and development of metal spinning technonogy and equiment[J]. Forging & Stamping Technology, 2007, 32(6): 18-26.

[2]曾超, 张赛军, 夏琴香, 等. 旋轮轨迹和工艺参数对多道次拉深旋压成形质量的影响研究 [J]. 锻压技术, 2014, 39(1):58-63.

Zeng C, Zhang S J, Xia Q X, et al. Research on effect of roller-races and process parameters on multi-pass drawing spinning quality[J]. Forging & Stamping Technology, 2014, 39(1):58-63.

[3]杜军, 夏琴香, 朱宁远, 等. 304不锈钢管热强旋成形实验研究 [J]. 锻压技术, 2015, 40(6):40-42.

Du J,Xia Q X, Zhu N Y, et al. Experimental research on hot power spinning of stainless steel tube 304[J]. Forging & Stamping Technology, 2015, 40(6):40-42.

[4]曹振, 王旭东, 董杰, 等. AZ80镁合金轮毂强力旋压工艺及组织性能研究[J/OL]. 稀有金属 (2016-11-30)[2017-08-31]. http://kns.cnki.net/kcms/detail/11.2111.TF. 20161130. 1501.002.html.

Cao Z, Wang X D, Dong J, et al. Microstructure and mechanical properties of magnesium alloy AZ80 wheel fabricated by power spinning [J/OL]. Chinese Journal of Rare Metals(2016-11-30) [2017-08-31]. http://kns.cnki.net/kcms/detail/11. 2111.TF.20161130.1501.002.html.

[5]Kawai K, Yang L N, Kudo H. A flexible shear spinning of truncated conical shells with a general-purpose mandrel [J]. Journal of Materials Processing Technology, 2001, 113: 28-33.

[6]Kawai K, Yang L N, Kudo H. A flexible shear spinning of axi-symmetrical shells with a general-purpose mandrel [J]. Journal of Materials Processing Technology, 2007,192-193:13-17.

[7]Shima S, Kotera H, Murakami H. Development of flexible spin-forming method[J]. Journal of the Japan Society for Technology of Plasticity, 1997, 38(440):814-818.

[8]黄涌, 夏琴香, 程秀全, 等. 筒形件强力旋压用对轮旋压装置的研制 [J]. 锻压技术, 2013, 38(6): 62-66,72.

Huang Y, Xia Q X, Cheng X Q, et al. Developing of counter roller spinning equipment for power spinning[J]. Forging & Stamping Technology, 2013, 38(6): 62-66,72.

[9]夏琴香, 阮峰, 岛进, 等. 锥形件柔性旋压成形时的变形力分析 [J]. 金属成形工艺, 2002, 20(3):5-8.

Xia Q X, Ruan F, Shima S, et al. Analysis of the spinning forces on flexible spinning of cones[J]. Metal Forming Technology, 2002, 20(3):5-8.

[10]夏琴香, 阮锋, 岛进, 等. 锥形件柔性旋压成形质量的研究 [J]. 锻压技术, 2003, 28(1):35-38.

Xia Q X, Ruan F, Shima S, et al. Analysis on forming quality in flexible spinning of cone[J]. Forging & Stamping Technology, 2003, 28(1):35-38.

[11]Music O, Allwood J M. Flexible asymmetric spinning [J]. CIRP Annals-Manufacturing Technology, 2011, 60(1): 319-322.

[12]Polyblank J A, Allwood J M. Support roller control and springback compensation in flexible spinning [J]. Procedia Engineering, 2014, 81：2499-2504.

[13]Guo H, Wang J, Lu G D, et al. A study of multi-pass scheduling methods for die-less spinning[J]. Journal of Zhejiang University - Science A: Applied Physics & Engineering,2017,18(6):413-429.

[14]李飞. 基于弯曲量的曲母线件多道次轨迹规划及变进给旋压方法研究 [D]. 杭州：浙江大学, 2016.

Li F. The Research of Multi-pass Plan and Variable Feed Spinning Method of Curvilinear Generatrix Parts Based on Bending Amount[D]. Hangzhou: Zhejiang University,2016.

[15]袁玉军.薄壁件精密旋压成形方法及缺陷控制研究[D]. 广州：华南理工大学，2014.

Yuan Y J.Research on the Thinwalled Workpiece′s Forming Method and Defect Controlling of the Accurate Spinning[D].Guangzhou: South China University of Technology,2014.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】