锻压技术

核电用SA508-3钢大型锻件的内部裂纹缺陷分析及工艺优化

英文标题：Internal crack defect analysis and process optimization on heavy forgings steel SA508-3 used for unclear power

作者：门正兴马亚鑫周杰岳太文

关键词：SA508-3钢大型锻件裂纹缺陷偏析展平

分类号：TG316.2

出版年,卷(期):页码：2017,42(8):1-5

摘要：

SA508-3钢是目前大型核反应堆压力容器的主要材料，从材料成形角度提高SA508-3钢大型锻件整体性能从而提高零件安全性是大型铸锻件研究的重要方向。通过对传统锥板镦粗+平板旋转展平工艺成形的SA508-3钢大型锻件的超声波探伤密集型缺陷进行失效分析，得到缺陷为呈断续锯齿状的裂纹缺陷，缺陷产生的原因与微观偏析带引起的金属材料组织和性能不均有关。采用数值模拟方法，对传统工艺与锥板镦粗+胎模旋转展平新工艺进行比较分析。结果表明，采用新工艺时，锻件内部金属在三向压应力下发生大变形，可避免新裂纹产生，有利于已有闭合裂纹的焊合，锻件组织更加均匀。实际生产过程中，该方法可有效减少SA508-3钢大型锻件中的密集型裂纹缺陷。

Steel SA508-3 is the main material of large-scale nuclear reactor pressure vessel. Improving the overall forming performance of large forgings of steel SA508-3 in order to improving the security of part is one of the most important research directions in large-scale casting and forging industry. For large forgings of steel SA508-3 formed by conventional cone plate upsetting and flat plate rotate flattening process, the failure analysis of intensive internal defects was performed by ultrasonic inspection, and the intensive defects with intermittent serrated cracks were obtained resulting from the non-uniform microstructure and performance of metal material caused by the microscopic segregation. Then, a new process of the coneplate upsetting and rotate flattening in the die was compared with the conventional process by the finite element method. The result shows that large deformations under three-dimensional compressive stress state are produced in the forging, which is beneficial to avoid new cracks, weld the existing close cracks and homogeneous microstructure in the large forgings. Thus, in the actual production process, the above new process can effectively reduce the intensive crack defects in the large forgings of steel SA508-3.

基金项目：

国家自然科学基金资助项目(51275543)；四川省教育厅科研资助项目（17ZB0035）

门正兴（1980-），男，博士，高级工程师

参考文献：

［1］张磊,冯潇,李明权,等. 核电主管道制造工艺发展[J]. 锻压技术,2014,39(6):1-8.Zhang L, Feng X, Li M Q, et al. Development of nuclear power main-pipe manufacturing technology[J]. Forging ＆ Stamping Technology,2014,39(6):1-8.
［2］杜艳梅,赵伟星,孟建涛,等. 核电主蒸汽超级管道管嘴成形有限元分析[J]. 锻压技术,2016,41(6):44-49.Du Y M，Zhao W X，Meng J T，et al. FEA on nozzle forming for nuclear power main steam super pipeline[J]. Forging ＆ Stamping Technology,2016,41(6):44-49.
［3］Banaszek G, Stefanik A. Theoretical and laboratory modelling of the closure of metallurgical defects during forming of a forging[J]. Journal of Materials Processing Technology，2006, 177: 238-242.
［4］王建党. 管板类锻件的缺陷分析及预防措施[J]. 热加工工艺,2012,41(15):223-226.Wang J D. Defect analysis and defend measure for forgings of tube-plank type [J]. Hot Working Technology,2012,41(15):223-226.
［5］李艳丽,门正兴,王泽忠, 等. 大型支承辊非金属夹杂物运动轨迹有限元分析[J]. 铸造技术,2016,(4):698-700.Li Y L, Men Z X, Wang Z Z, et al. Finite element analysis of non-metallic inclusion motion trail in heavy backup roll[J]. Foundry Technology,2016,(4):698-700.
［6］李伟,陈文琳,吴跃, 等. 两种连续局部塑性成形工艺对锻件微观组织的影响[J]. 塑性工程学报,2015,22(1):6-11.Li W, Chen W L, Wu Y, et al. Effects of two successively and locally plastics forming processes on microstructure[J]. Journal of Plasticity Engineering, 2015, 22(1):6-11.
［7］Kermanpur A, Eskandari M, Purmohamad H, et al. Influence of mould design on the solidi frication of heavy forging ingots of low alloy steels by numerical simulation[J].Materials and Design, 2010, 31(3):1096-1104.
［8］陈伟,刘建生,党淑娥. 轴类大锻件拔长过程中变形与组织均匀性的控制[J]. 塑性工程学报,2015, 22 (5):13-17.Chen W, Liu J S, Dang S E. Uniformity control of deformation and microstructure process of large axial forging[J]. Journal of Plasticity Engineering,2015, 22 (5) :13-17.
［9］李馨家,崔振山,冯超, 等.核电封头-过渡锥体一体化成形全工艺过程多尺度模拟[J]. 塑性工程学报,2016,23(6):1-7.Li X J, Cui Z S, Feng C，et al. Multi-scale simulation on the whole integrated forming process for nuclear pressure vessel head and over cone[J]. Journal of Plasticity Engineering,2016, 23(6):1-7.
［10］刘鑫刚,陈欢,金淼, 等. 汽轮机转子锻件高温扩散退火工艺的试验研究[J]. 中国机械工程,2015, 26 (1) :92-97.Liu X G, Chen H, Jin M，et al. Experimental research on high-temperature diffusion annealing process of steam turbine rotor forgings[J]. China Mechanical Engineering,2015, 26 (1) :92-97.
［11］王艳蕾,杨运民,袁国栋,等. 锥板镦粗中偏析对锻造裂纹影响的数值模拟[J]. 热加工工艺,2012, 41 (15) :90-94.Wang Y L, Yang Y M, Yuan G D, et al. Numerical simulation of impact of segregation on forging crack in cone-plate upset[J].Hot Working Technology, 2012,41(15):90-94.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】