锻压技术

基于DEFORM的预减振轴套板预切冲裁

英文标题：Pre-cutting blanking of intermediate disc based on DEFORM

作者：张余

分类号：TG386

出版年,卷(期):页码：2017,42(5):34-37

摘要：

以汽车离合器中的预减振轴套板为研究对象，建立预减振轴套板预切冲裁的有限元模型，运用DEFORM-2D仿真软件对板料的预切冲裁过程进行数值模拟，并且设计冲压级进模进行试验验证，分析了板料冲裁工艺参数与零件冲裁断面质量之间的影响变化趋势。根据研究结果得知：预减振轴套板零件冲裁断面的光亮带长度随着落料冲裁间隙、预切深度以及凸模刃口圆角半径的不断增大而逐渐减小，而随着冲裁速度的不断增大则呈现出逐渐增加的变化趋势。此外，数值模拟值与试验值之间的最大相对误差为14.9%，从而验证了有限元仿真的正确性。

For the intermediate disc in the automobile clutch, its finite element model was established, and the process of pre-cutting blanking was simulated by DEFORM-2D. Then, the simulated results were verified by the designed stamping progressive die, and the relationship between process parameters and quality of cross section was analyzed. The results show that the length of smooth zone for intermediate disc decreases with the increase of die clearance of blanking, pre-cutting depth and fillet radius of punch, while it increases with the increase of blanking speed. In addition, the maximum relative error between numerical simulation and experimental values is 14.9%. Therefore, the correctness of finite element simulation is verified.

基金项目：

工信部重大专项（2016FM02001）；天津市高等学校学科领军人才项目(RC14-02)；温州市“551人才工程”科研资助项目；天津职业技术师范大学优秀青年教师项目 (RC14-17)

张余（1983-），男，博士研究生，高级技师，讲师

参考文献：

［1］Zafer Tekiner, Muammer Nalbant, Hakan Gunln. An experimental study of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal [J]. Materials and Design, 2006, 27: 1134-1138.
［2］Samuel M. FEM simulation and experimental analysis of parameters of influence in the blanking process [J]. Journal of Materials Processing Technology, 1998, 84(1-3): 97-106.
［3］穆瑞, 朱晓红, 王晓莉. 基于正交试验的波形片冲裁工艺参数优化[J]. 锻压技术, 2016, 41(8): 159-162.Mu R, Zhu X H, Wang X L. Optimization of blanking process parameters for cushion segment based on orthogonal experiment[J]. Forging & Stamping Technology, 2016, 41(8): 159-162.
［4］袁佳健，胡仲勋，毛建中，等. 国产锆合金板料冲裁间隙的有限元分析[J]. 锻压技术, 2016, 41(6): 4-9.Yuan J J, Hu Z X, Mao J Z, et al. Finite element analysis on sheet metal blanking clearance of domestic Zr alloys[J]. Forging & Stamping Technology, 2016, 41(6): 4-9.
［5］刘静, 张明, 陈浩. 基于响应面法的台阶式凸模冲裁工艺参数优化[J]. 塑性工程学报, 2016, 23(3): 52-57.Liu J, Zhang M, Chen H. Parameters optimization of step-shaped-punch blanking based on response surface method [J]. Journal of Plasticity Engineering, 2016, 23(3): 52-57.
［6］朱里红, 韦洁. 提高厚钢板小孔冲裁质量的工艺参数优化[J]. 锻压技术, 2015, 40(8): 140-143.Zhu L H, Wei J. Optimization on process parameters for improving the quality of small hole punching on thick steel plate[J]. Forging & Stamping Technology, 2015, 40(8): 140-143.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】