锻压技术

直齿圆柱齿轮冷挤压变过盈量组合凹模设计方法

英文标题：Design on changeable interference combined die of spur gear in cold extrusion

作者：冯文杰冉力夏泽雨陈莹莹付森涛

分类号：TG376

出版年,卷(期):页码：2017,42(2):104-109

摘要：

针对载重汽车用直齿圆柱齿轮冷挤压组合凹模破裂问题，应用有限元分析软件Deform-3D对均匀过盈量组合凹模进行了失效分析，基于均匀过盈量组合凹模失效的原因，提出变过盈量组合凹模的设计方法，通过改变中圈与内圈的接触，得到变过盈量的预紧结构，使预紧状态下模芯的最大切向压应力出现在模芯成形区齿根，以抵消工作状态下出现在该处的最大切向拉应力，改善了模具的应力分布。实际生产过程中模具使用情况良好，无破裂、掉块等情况。研究结果表明，变过盈量组合凹模的设计方法可以避免组合凹模的破裂，此方法为组合凹模的设计提供了较好的依据。

For the fracture problem of cold extrusion combined die for spur gear of camion, the failure analysis of the uniform interference combined die was carried out by the finite element analysis software Deform-3D. Based on the failure causes of uniform interference combined die, the design method of changeable interference combined die was proposed, and the preload structure of changeable interference was obtained by changing the contact of the middle ring and inner ring. Therefore, the maximum tangential compressive stress appeared on the opening part of the die core under preload condition to offset the maximum tangential tensile stress appearing at the same place under work condition, and the stress distribution of die was improved. The die used in the process of actual production was in good condition without fracture, swap block and so on. The research results show that the design method of the changeable interference combined die can avoid the fracture of the combined die, and provides a good basis for the design of combined die.

基金项目：

重庆市科委资助项目（cstc2014yykfA60001）;重庆市教委科学技术研究资助项目（KJ1400944）

冯文杰（1964-），男，硕士，教授冉力（1991-），男，硕士研究生

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