锻压技术

薄壁筒减薄旋压成形的扩口现象研究

英文标题：Research on thinning spinning flaring for thin-walled tube

作者：魏准李新和张坦常士武骆亚洲

单位：中南大学

分类号：TG301

出版年,卷(期):页码：2016,41(12):137-142

摘要：

整体化成形高性能、高质量的屏蔽套是我国核电装备自主化制造急需解决的重大问题。通过有限元数值模拟的方法，针对薄壁筒旋压中的端部形变不稳定现象（扩口现象）的产生机理进行分析，研究壁厚及起旋位置对筒形件旋压中扩口高度的影响规律。分析结果表明，增加壁厚和使起旋位置远离端口时，扩口高度降低。提出了抑制端部扩径现象的工艺端口结构，并通过旋压成形实验进行验证。实验结果表明，增加合理的工艺端口结构可以有效抑制端部的扩径高度，提高旋压构件的整体刚度。

Holistic forming high-performance and high-quality shielding sleeve is a major issue to be resolved urgently in independent manufacturing of China's nuclear power equipment. The mechanism of flaring for spinning thin-walled tube was analyzed by finite element simulation, and the influences of the wall thickness and start-spinning position on flaring height were researched. The analysis result shows that when the wall thickness increases and the start-spinning position is far away from the end, the flaring height decreases. Furthermore, the craft port structure to restrain the ends expanding is proposed and verified by spinning experiment. The results show that the suitable craft port structure can effectively restrain the flaring height of the end portion and can improve the overall stiffness of the spinning component.

基金项目：

基金项目:国家重点基础研究发展计划(973计划)（2014CB046601）

作者简介：魏准（1992-），男，硕士研究生 E-mail：zhunwei@csu.edu.cn 通讯作者：李新和(1957-），男，博士，教授 E-mail：li_xinhe@foxmail.com

参考文献：

［1］姚君山，蔡益飞，李程刚．运载火箭箭体结构制造技术发展与应用
［J］．航空制造技术，2007，(10): 36-42．

Yao J S，Cai Y F，Li C G. Development and application of structure manufacturing of launch vehicles
［J］．Aeronautical Manufacturing Technology，2007，(10):36-42．

［2］郭述志,刘欣. 大型先进压水堆核电站CAP1400示范工程运行规程体系综述
［J］. 科技与企业，2015，(10)：195.

Guo S Z, Liu X. Review about large-scale advanced PWR（Pressurized Water Reactor） CAP1400 demonstration project operation rules system
［J］. Science and Technology & Enterprises,2015，(10):195.

［3］Paunoiu V, Nieoara D, Teodorescu M. A general upper bound method for forces calculation in tube spinning process
［J］. Advanced Technology of Plasticity, 1999， (l):1095-1100.

［4］任杰, 王强, 冀翠斌,等. 反挤压筒形件成形力研究
［J］. 锻压技术, 2015，40(11):122-127.

Ren J, Wang Q,Ji C B,et al. Study on forming force of cylindrical part in backward extrusion
［J］.Forging & Stamping Technology,2015,40(11):122-127.

［5］Wang T, Wang Z R．The slipline fields of thickness-reduction spinning and the engineering calculation of the spinning forces
［A］. Rotary forming-Proceedings of International Conference
［C］. Beijing, 1989.

［6］吕炎, 刘英伟, 单德彬. 筒形件强旋三维刚塑性有限元分析
［J］. 中国有色金属学报, 1999,9(1):118-122.

Lyu Y, Liu Y W, Shan D B . 3D rigid-plastic FEM analysis of cylindrical work piece power spinning
［J］. The Chinese Journal of Nonferrous Metals, 1999,9(1):118-122.

［7］Rajan K M, Narasimhan K. An investigation of the development of defects during flow forming of high strength thin wall steel tubes
［J］. ASM International, 2001，1(5):69-76.

［8］Xue K, Zhen W, Yan L, et al. Elasto-plastic FEM analysis and experimental study of diametral growth in tube spinning
［J］. Journal of Materials Processing Technology, 1997, 69(1-3):172-175.

［9］杨国平, 徐文臣, 陈宇, 等. 筒形件强旋变形流动规律研究
［J］. 塑性工程学报, 2008,15(6): 48-52.

Yang G P. Xu W C, Chen Y,et al. Research on material flow rule of backward tube spinning process
［J］. Journal of Plasticity Engineering, 2008,15(6): 48-52.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】