锻压技术

基于快速计算方法的汽车厚板料零件结构工艺性研究

英文标题：Study on structural technology of automobile plate parts based on fast calculation method

作者：富壮邱枫赵宝岩赵琦涛李春芳王秀梅

单位：中国第一汽车股份有限公司技术中心长春一汽富维汽车零部件股份有限公司中国第一汽车股份有限公司发展部

分类号：TG386.1

出版年,卷(期):页码：2015,40(5):149-154

摘要：

通过深入研究快速计算方法的基础理论及其对工艺、计算方面的简化和假设，给出了该计算方法的适用条件，即应变路径线性条件，汽车上绝大部分弯曲、压形、翻边和简单拉延的零件都满足上述条件。从最满足线性加载条件的、简化和假设最少并且产品设计中出现问题较多的伸长类翻边结构入手，利用精确计算结果对快速计算结果及参数设定进行测试和校准，并给出该计算方法的评判标准和注意事项。通过计算结果对比可知，精确计算与快速计算偏差在±10%以内，因此利用快速计算方法进行伸长类翻边结构的工艺评审是可行的。

Through a deep study on the basic theory of fast calculation, its simplification and hypothesis of process and calculation, application conditions of the calculation method were offered, namely the linear conditions of strain path. Most of the parts from bending, stamping, flanging and simply drawing in the automobile met the above conditions. For flange structure of extension category which the most enough met the linear loading condition,had the least simplification and hypothesis,and the most problems occured in product design, fast calculation result and parameter determination were tested and calibrated by accurate calculation. As a result, the criteria and special attentions of the above calculation method were confirmed. By comparing the calculated results, their deviation is less than 10%, and the assessment of stretch flanging structure technology is feasible by fast calculation.

基金项目：

汽集团2014年科技创新项目基金(kf15014)

富壮（1977-），男，高级工程师赵宝岩（1985-），男，工程师

参考文献：

［1］李泷杲,王书恒,徐岩.金属板料成形有限元模拟基础——PAMSTAMP 2G (Autostamp) [M]. 北京: 北京航空航天大学出版社, 2008. Li L G，Wang S H，Xu Y. Finite Element Simulation of Sheet Metal—PAMSTAMP 2G (Autostamp) [M]. Beijing: Beihang University Press，2008.
［2］施法中, 徐国艳, 王昱皓, 等. 一步法冲压成形分析软件sheetform-onestep的研究与开发 [J]. 轻型汽车技术, 2005, (1): 4-7.Shi F Z，Xu G Y，Wang Y H, et al. Research and development of analysis software sheetform-onestep by one-step stamping forming [J]. Light Vehicle Technology，2005, (1): 4-7.
［3］徐国艳, 高峰, 杜发荣, 等. 基于快速有限元分析的冲压件毛料展开[J]. 机械科学与技术, 2006, 25(4): 386-389.Xu G Y，Gao F，Du F R, et al. Stamping of fast finite element analysis based on the woolen [J]. Mechanical Science and Technology, 2006, 25(4): 386-389.
［4］杨大宇, 陈玉全, 朱奇, 等. 一步法在板料冲压成形性预测中的应用 [J]. 机械工程师, 2006, (9): 124-126.Yang D Y, Chen Y Q, Zhu Q, et al. One step method in sheet stamping application in prediction [J]. Mechanical Engineer，2006, (9): 124-126.
［5］王昱皓, 徐国艳, 施法中. 板料冲压成形有限元反向分析中初始解确定方法的研究 [J]. 塑性工程学报, 2005, 12(4): 19-23.Wang Y H, Xu G Y，Shi F Z. Study on the method of determining the initial solution in finite element inverse approach for sheet metal forming [J]. Journal of Plasticity Engineering，2005, 12(4): 19-23.
［6］王昱皓, 施法中. 板料冲压成形有限元反向分析中初始解确定方法的研究概况 [J]. 锻压技术, 2005,30 (4):106-109.Wang Y H，Shi F Z. Research on initial solution estimation in finite element inverse approach for sheet metal forming [J]. Forging & Stamping Technology,2005,30(4):106-109.
［7］陈龙, 王明伟, 李姝, 等.汽车加强板冲压成形数值模拟及试验研究[J]. 锻压技术，2012,37(6):182-186.Chen L，Wang M W，Li S，et al. Forming numerical simulation and experiment for automotive enforcement panel [J]. Forging & Stamping Technology, 2012,37(6):182-186.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】