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基于RIK硬化模型的柔性辊弯成形仿真研究
英文标题:Research on simulation of flexible rollforming based on RIK hardening model
作者:龙睿芬 韩飞 刘继英 
单位:北方工业大学 
关键词:非线性旋转运动硬化模型 柔性辊弯成形 有限元模拟 VUMAT子程序 皱曲 
分类号:TG386.3+1
出版年,卷(期):页码:2011,36(4):44-50
摘要:

针对柔性辊弯成形过程中板材反复加载、卸载的复杂成形工艺特点,采用Fortran语言对ABAQUS用户子程序VUMAT进行二次开发,对考虑交叉硬化效应和包辛格效应的材料非线性旋转运动(Non linear Rotational and Kinematic,RIK)硬化模型进行有限元程序实现,并利用动力显示ABAQUS/Explicit对柔性辊弯成形过程进行数值模拟。分析了材料RIK硬化模型对该成形过程应力应变的影响规律,并建立柔性辊弯成形起皱临界应力解析模型,探讨了板材的材料参数以及成形工艺参数对失稳起皱的影响。结果表明,非线性旋转运动硬化模型能够很好地体现柔性辊弯成形过程的工艺特点以及皱曲现象。

According to the technology characteristics of repeated loading unloading during flexible roll forming, based on the development technique of VUMAT, Fortran language was employed to develop a module for the nonlinear rotational and kinematic (RIK) hardening to consider the Crossing and Bauschinger effects, and flexible roll forming process was simulated on ABAQUS/Explicit software platform. The effect of hardening model on flexible roll forming was studied, and a critical wrinkling stress analysis model of sheet in flexible roll forming was established to investigate the influence of the material parameters and forming process parameters on wrinkling .The results show that non linear rotational and kinematic hardening model can well illustrate the characteristics of flexible roll forming process and wrinkling phenomenon.

 

基金项目:
国家自然科学基金资助项目(50905001);北京市优秀人才培养资助项目(2009D005002000003)
作者简介:
参考文献:

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[6]  王军杰.基于材料混合硬化模型的辊弯成形过程仿真研究[D] .上海:上海交通大学,2007.

[7]  丁新桥.柔性辊弯成形仿真研究[D] .北京:北方工业大学,2010.

[8]  于帅.Flexible Roll Forming 工艺技术研究与实验[D] .北京:北方工业大学,2010.

[9]  Peter G,Arnd Z,Sebastian B, et al. Development and verification of a one step model for the design of flexible roll formed parts[J]. Int.J.Mater. Form., 2010, 1(S1):1-7. 

[10]  Wang C G,Tan H F,Du X W,et al. Wrinkling prediction of rectangular shell membrane under transverse in plane displacement[J] .International Journal of Solids and Structures, 2007, 44: 6507-6516.

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