锻压技术

芯轴交换对直齿圆柱齿轮精锻成形的影响

英文标题：Effect of mandrel exchange on precision forging for spur gea

作者：杨程赵升吨章建军

分类号：TG315

出版年,卷(期):页码：2011,36(2):19-22

摘要：

为了降低直齿圆柱齿轮精锻成形载荷并防止终锻载荷急剧上升，在分析了圆柱体镦粗接触面上的压力分布规律的基础上，提出了芯轴交换技术，使坯料在镦挤时始终有自由流动的空间，并设计了实验模具和实验方案，通过Deform-3D对芯轴交换的模拟和实验研究，证明了芯轴交换技术在直齿圆柱齿轮精锻成形中对降低成形载荷的有效性。

In order to reduce the spur gears precision forging load and prevent load to rise sharply in finish forging, on the basis of analysis the distribution of contact stress for upsetting cylinder, mandrel exchange technology was put forward, which the blank always had free space to flow. The die and experiment scheme were designed and the scheme was further validated by Deform-3D and experiment finally.The results show that the mandrel exchange technology is effective to reduce the load in gears precision forging.

基金项目：

国家自然科学基金项目资助项目（50975222）

参考文献：

［1］Tuncer C,Dean T A. Die design alternatives for precision forming hollow parts[J]. International Journal of Machine Tools and Manufacture, 1987,27(1):65-76.
［2］Tuncer C,Dean T A. Precision forming hollow parts in novel dies[J]. Journal of Mechanical Working Technology, 1988,2988(16):39-50.
［3］林治平,陶泽球,谭险峰,等. 直齿圆柱齿轮精锻工艺方案的研究[J]. 锻压技术,1999,2:9-12.
［4］田福祥. 直齿圆柱齿轮精锻模具齿形设计[J]. 锻压技术,1998,23(2):57-59.
［5］寇淑清,傅沛福. 齿轮精锻成形三维弹塑性有限元数值模拟[J]. 哈尔滨工业大学学报,2000,32(4):68-71.
［6］方泉水,辛选荣,刘汀,等. 直齿圆柱齿轮浮动凹模冷闭式镦挤成形数值模拟分析[J]. 锻压技术,2007,32(2):122-125.
［7］程羽,杨程,李刚,等. 齿轮精密成形技术的研究[J]. 塑性工程学报,2004,11(6):62-64.
［8］钱荣芳. 基于芯轴交换的圆柱齿轮复动挤压成形[J]. 锻压技术, 2002,27(1):1-3.
［9］Cai J,Dean T A,Hu Z M. Alternative die designs in net-shape forging of gears[J]. Journal of Materials Processing Technology,2004,(150):48-55.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】