网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
梯形内齿旋压成形过程数值模拟及试验研究
英文标题:Experimental research and numerical simulation on cup-shaped thin-walled trapezoidal inner gear formed by spinning
作者:夏琴香 李小曼 李小龙 周驰 张世俊  
单位:华南理工大学机械工程学院  
关键词:旋压  梯形内齿  数值模拟  工艺参数  相对齿高 
分类号:TG376
出版年,卷(期):页码:2008,33(6):57-62
摘要:
采用有限元数值模拟和试验验证的手段对三旋轮杯形薄壁梯形内齿轮旋压过程进行了研究,讨论了齿形角、减薄率、进给比、旋轮圆角半径等工艺参数对杯形薄壁梯形内齿旋压成形质量的影响。结果表明,在旋压成形过程中,金属的流动与齿廓侧面的倾斜程度有关;梯形齿各截面壁厚分布较矩形齿均匀。随着减薄率、进给比及旋轮圆角半径的增加,工件轮齿部分的相对齿高也随之增加。
The cup-shaped thin-walled trapezoidal inner gear spinning technology with three rollers was studied based on numerical simulation and experimental investigation.The influence of main forming parameters on the forming quality of the spun parts was discussed,such as tooth profile angle,thickness reduction,feed rate and round radii of rollers.The result shows that during trapezoidal inner gear spinning,the metal flow is related to the incline degree of the tooth profile lateral surface.The distribution of the cross-section thickness of the trapezoidal inner gear is more uniform than that of the rectangle one.With increasing the thickness reduction,feed rate and roundness radii of rollers,the relative tooth height increases.
基金项目:
国家自然科学基金资助项目(50475097);; 广东省自然科学基金面上重点项目(04105943);; 广东省科技计划项目(2006B11901001)
作者简介:
参考文献:
[1]Maschinenbau and Blechformtechnik GmbH&Co.KG:In-novation in Chipless Forming Technology[EB/OL]:2002.
[2]许春停,薛克敏,李萍.带纵向内筋筒形件滚珠反旋工艺模拟和缺陷分析[J].河南科技大学学报,2006,27(4):9-11,21.
[3]张利鹏,刘智冲,周宏宇,等.带内筋筒形件强力旋压成形试验研究[J].锻压装备与制造技术,2005,(4):86-88.
[4]李继贞,祝昕.带内齿工件的旋压成形[J].锻压技术,1997,22(2):36-38.
[5]夏琴香,杨明辉,胡昱,等.杯形薄壁矩形内齿旋压成形数值模拟与试验研究[J].机械工程学报,2006,42(12):192-196.
[6]夏琴香,杨明辉,陈家华,等.工艺参数对杯形内齿啮合齿轮旋压成形影响的数值模拟研究[J].塑性工程学报,2006,31(4):1-5.
[7]张利鹏,刘智冲,周宏宇.筒形件强力旋压成形特点及变形规律[J].农机化研究,2006,(2):128-130.
[8]刘建生,陈慧琴,郭晓霞.金属塑性加工有限元模拟技术与应用[M].北京:冶金工业出版社,2003.
[9]夏琴香,陈家华,梁佰祥,等.基于数值模拟的无芯模旋压收口工艺[J].华南理工大学学报,2006,34(2):1-7.
[10]Qinxiang Xia,Susumu Shima,Hidetoshi Kotera,et al.Astudy of the one-path deep drawing spinning of cups[J].Journal of Materials Processing Technology,2005,159(3):397-400.
[11]Xia Q X,Cheng X Q,Hu Y,et al.Finite element simula-tion and experimental investigation on the forming forces of3D non-axisymmetrical tubes spinning[J].InternationalJournal of Mechanical Sciences,2006,48(7):726-735.
[12]Xia Qinxiang,Susumu Shima.Analysis on the spinning forcesin flexible spinning of cones[J].Chinese Journal of Mechani-cal Engineering,2003,12(4):376-378.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9