网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
快速锻造液压机叠加供液节能技术
英文标题:Superimposed liquid supply energy-saving technology on fast forging hydraulic press
作者:陈柏金1 张连华2 马海军2 芦光荣3 
单位:(1.华中科技大学 材料科学与工程学院 湖北 武汉 430074 2.中科聚信洁能热锻装备研发股份有限公司 江苏 盐城 224000  3.陕西嘉恒智能液压技术有限公司 陕西 西安710000) 
关键词:锻造液压机 节能 叠加供液 增压器 装机功率 
分类号:TG315
出版年,卷(期):页码:2023,48(6):199-203
摘要:

 根据快速锻造液压机工作过程中的能量需求特性,提出了一种新型能量供给方式,即叠加供液节能技术。采用蓄能器进行中低压储能,在液压机的一个工作循环中,直接利用低压充液罐或高位油箱为快下行程充液,在变形压力较小时利用蓄能器为加压行程提供中低压成形压力,在变形压力较大时利用增压器提供高压成形压力,这3个过程由液压及控制系统进行平稳连贯过渡。其次,对叠加供液的相关原理进行了详述,并介绍了采用叠加供液节能技术的35 MN快速锻造液压机液压工作原理。该技术已在实际生产中成功应用,且在不降低技术指标的前提下,装机功率低于目前标准机组的1/3,标准机组空载损耗的电量即能满足该机组的正常运行,节能效果明显且成本低。

 According to the characteristics of energy demand in the working process of fast forging hydraulic press, a new energy supply method, namely, the superimposed liquid supply energy-saving technology, was proposed. This technology used an accumulator for medium and low-pressure energy storage, and in a working cycle of the hydraulic press, a low-pressure liquid filling tank or a high-level oil tank was directly used to fill the liquid for the fast-down stroke. When the deformation pressure was small, the accumulator was used to provide medium and low-pressure forming pressure for the pressurizing stroke, and when the deformation pressure was larger, the supercharger was used to provide high-pressure forming pressure. These three processes were smoothly and coherently transitioned by the hydraulic pressure and control systems. Then, the relevant principles of superimposed liquid supply were described in detail, and the hydraulic working principle of 35 MN fast forging hydraulic press adopting superimposed liquid supply energy-saving technology was introduced. Furthermore, this technology was successfully applied in the actual production. The results show that under the premise of not reducing technical indicators, the installed power using this technology is lower than 1/3 of the current standard unit, and the power consumption of the standard unit without load can meet the normal operation of the unit with significant energy-saving effects and low cost.

基金项目:
作者简介:
陈柏金(1965-),男,博士,教授
参考文献:

 
[1]Wepuko PAHNKE GmbH.Hans-Joachim pahnke book
[EB/OL]. https://www.wepuko.de/en/downloads-videos/hans-joachim-pahnke-book,2020.



[2]SMS group. New high-speed open-die forging press from SMS group in operation at WST
[EB/OL]. https://www.sms-group.com/plants/reference-detail/western-superconducting-technologies-co-ltd-wst-china-39, 2019.


[3]Siempelkamp.Intelligent engineering for future generations
[EB/OL].https://www.siempelkamp.com/en/products-and-technolo-gies/machine-and-plant-engineering/metal-forming-presses/kacheln/ forging/open-die-forging-press,2020.


[4]刘明. 基于液压泵和电机能量转换效率提升的液压系统节能方法
[D].合肥:合肥工业大学,2015.

Liu M. The Energy Saving Method Based on Conversion Efficiency Promoting of Hydraulic Pump and Motor
[D]. Hefei:Hefei University of Technology,2015.


[5]Shang Z D, Gao D, Jiang Z P, et al. Towards less energy intensive heavy-duty machine tools: Power consumption characteristics and energy-saving strategies
[J]. Energy, 2019, 178: 263-276.


[6]Gao M D, Li X Y, Huang H H, et al. Energy-saving methods for hydraulic presses based on energy dissipation analysis
[J]. Procedia CIRP, 2016, 48: 331-335.


[7]Yan X P, Chen B J, Lund H, et al. Analysis of a novel energy-efficient system with 3-D vertical structure for hydraulic press
[J]. Energy, 2021,(218): 119518-119527.


[8]Xu Z C, Liu Y X, Hua L, et al. Energy analysis and optimization of main hydraulic system in 10000 kN fine blanking press with simulation and experimental methods
[J]. Energy Conversion Management, 2019, 181: 143-158.


[9]Yan X P, Chen B J, Zhang D W, et al. An energy-saving method to reduce the installed power of hydraulic press machines
[J]. Journal of Cleaner Production, 2019, 233: 538-545.


[10]姚静,魏晨光,李彬,等.自由锻造油压机常锻工况能耗特性
[J].中国机械工程,2016,27(11):1508-1514.

Yao J, Wei C G, Li B, et al. Regular forging energy characteristics for open-die hydraulic forging press
[J]. China Mechanical Engineering, 2016,27(11):1508-1514.


[11]Yan X P, Chen B J. Analysis of a novel energy-efficient system with a bidirectional supercharger for forging hydraulic press
[J]. Journal of Cleaner Production, 2021,(286): 125520-125530.


[12]Yan X P, Chen B J. Energy efficiency improvement and processing performance optimization of forging hydraulic presses based on an energy-saving buffer system
[J]. Applied Sciences, 2020, 10(17): 6020-6034.

 
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9