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基于响应面法的平衡轴成形工艺参数优化
英文标题:Optimization of balance shaft forming process parameters based on response surface method
作者:郑赣 刘淑梅 汪东升 霍文君 
单位:上海工程技术大学 材料工程学院 
关键词:平衡轴 锻造 损伤因子 响应面法 有限元法 
分类号:TG316
出版年,卷(期):页码:2019,44(10):14-19
摘要:

 为解决平衡轴在锻造成形过程中出现的充填不满和损伤因子过大等缺陷的问题,以某型号车用平衡轴为研究对象,将坯料预热温度、模具预热温度和压力机下压速度作为设计变量,以成形载荷和损伤因子两个指标为响应目标,建立平衡轴成形工艺参数与响应目标的二次多项式响应面模型。通过响应面模型和有限元结合的方法来优化平衡轴成形工艺参数,从而得出最优工艺参数组合为:坯料预热温度为1198 ℃、模具预热温度为277 ℃、压力机下压速度为49 mm·s-1。实验验证结果表明,采用该工艺组合生产的锻件没有出现损伤缺陷,锻件充填完整,为同类型的锻件成形工艺参数设计和优化提供参考和依据。

 

 
In order to solve the filling dissatisfaction and damage factor too large and other defects of balance shaft in the forging process, The research object is the balance shaft of a certain vehicle, a quadratic polynomial response surface model with the blank preheating temperature, die preheating temperature and pressure speed of press as design variables and the forming load and damage factor as targets was established. The response surface model and finite element method were combined to optimize the forming process parameters of the balance shaft,and the optimal technological mold speed parameters are obtained as follows: the blank preheating temperature is 1198 ℃, the mold preheating temperature is 277 ℃, and the pressure speed of press is 49 mm·s-1. The experimental results show that the forgings produced by this process combination have no damage defects and the forgings are completely filled, which provides reference and basis for the design and optimization of forming process parameters of the same type of forgings.
 
基金项目:
上海工程技术大学大学生创新项目(18KY0509)
作者简介:
作者简介:郑赣(1992-),男,硕士研究生 E-mail:kannyzheng@126.com 通讯作者:刘淑梅(1968-),女,硕士,副教授 E-mail:sgwy9999@163.com
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